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IMPORTANT MANUAL Do Not Throw Away
02139
OPERATOR'S MANUAL
WARNING:
MODEL:
Read this Manu al and follow all Warnings and
Safety Instructions. Fail ure to do so can re sult
in serious in ju ry.
DB24H42YT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
195021 Rev. 2 11.05.04 TR
Printed in U.S.A.
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SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS . FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. Do not operate machine without the entire grass catcher, WARNING: In order to prevent ac- discharge guard, or other safety devices in place and ci den tal starting when setting up, working. trans port ing, ad just ing or making re- Slow
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SAFETY RULES Safe Operation Practices for Ride-On Mowers III. CHILDREN GENERAL SERVICE Tragic accidents can occur if the operator is not alert to Never operate machine in a closed are. Keep all nuts and bolts tight to be sure the equipment the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that is in safe working condition. Never tamper with safety devices. Check their proper children will remain where you last saw the
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CONGRATULATIONS on your purchase of a new tractor. PRODUCT SPECIFICATIONS It has been designed, engineered and manu factured to giv e Gasoline Capacity 4.0 Gallons you the best possible dependability and performance. and Type: Unleaded Regular Should you experience any problem you cannot easily rem- Oil Type (API-SG-SL): SAE 30 (above 32°F) edy, please contact your nearest authorized service center/ SAE 5W-30 (below 32°F) departmen
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UNASSEMBLED PARTS Steering Wheel Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge Steering (1) Knob Wheel Steering Adapter Wheel Insert Key Steering Sleeve (1) Large Flat Washer (2) Keys (1) Oil Drain Tube Slope Sheet (1) Hex nut 1/2-20 (1) Hex Bolt 1/4-28 x 1-1/4 Gauge Wheels (4) Retainer Springs (double loop) (4) Washers (4) Locknut 3/8-16 3/8 x 3/4 x 14 Ga. (4) Wheels (4) Adjusting Bar (4) Shoulder Bolt (4) Clevis Pins 5
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ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Stan dard STEERING WHEEL INSERT wrench sizes are listed. (1) 3/4" wrench Pliers LOCK NUT (1) 9/16" wrench
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02173 ASSEMBLY NOTE: You may now roll or drive your tractor off the skid. Follow the ap pro pri ate instruction below to remove the SEAT tractor from the skid. SHOULDER BOLT TO ROLL TRACTOR OFF SKID (See Op- er a tion section for location and function of con trols) Press lift lever plunger and raise attachment lift lever SEAT PAN to its highest po si tion. Release parking brake by de press ing clutch/brake ped al. Place freewheel control in "trans mis sion dis en gaged po
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ASSEMBLY ASSEMBLE GAUGE WHEELS TO MOWER ✓CHECKLIST DECK (See Fig. 4) BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PER- The gauge wheels are de signed to keep the mower deck FORMANCE AND SATISFACTION FROM THIS QUALITY in proper position when operating mower. Be sure they PRODUCT. are properly adjusted to ensure optimum mower perfor- PLEASE REVIEW THE FOLLOWING CHECKLIST: mance. ✓ All assembly instructions have been com plet ed. Slide gauge wheel
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OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean- ing. FAST SLOW REVERSE NEUTRAL HIGH LOW CHOKE IGNITIONSWITCH P ENGINEON ENGINESTART PARKINGBRAKE ENGINEOFF REVERSE PARKINGBRAKE PARKINGBRAKE OPERATION LOCKED UNLOCKED SYSTEM(ROS) OILPRESSURE BATTERY OVERTEMP FUEL REVERSE FORWARD MOWERHEIGHT MOWERLIFT LIGHT 15 15 ATTACHMENT ATTACHMENT SLOPEHAZARDS DANGER,KEEPHANDS KEEPAREACLEAR CLUTCHDISENGAGED CLUTCHENGAGED ANDFEETAWAY
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OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. ROS "ON" POSITION IGNITION SWITCH CHOKE CONTROL AT TACHMENT CLUTCH SWITCH LIFT LEVER PLUNGER THROTTLECONTROL ATTACHMENT LIFT LEVER CLUTCH/BRAKE PEDAL PARKING FREE WHEEL BRAKE CONTROL MOTION CONTROL LIGHT SWITCH LEVER HEIGHT AD
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OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while op- erating your tractor or per forming an y adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses. NOTE: Under certain conditions when tractor is standing HOW TO USE YOUR TRACTOR idle with the engine running, hot en gine exhaust gases may cause “browning”
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OPERATION TO ADJUST GAUGE WHEELS (See Fig. 7) ATTACHMENT CLUTCH SWITCH PULL OUT TO "ENGAGE" Gauge wheels are properly adjusted when they are slightly ATTACHMENT off the ground when mower is at the desired cutting height LIFT LEVER HIGH PO SI TION in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE:Adjust gauge wheels with tractor on a fl at level LOW surface. POSITION Adjust mower to desired cutting heigh
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OPERATION Avoid stopping or changing speed on hills. Remove oil fi ll cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, If slowing is necessary, move throttle control lever to remove and read oil level. If necessary, add oil until slower position. “FULL” mark on dipstick is reached. Do not overfi ll. If stopping is absolutely necessary, push clutch/brake For cold weather operation you should change oil for pedal quickl
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OPERATION WARM WEATHER STARTING (50° F and above) NOTE: During this procedure there will be no movement When engine starts, slowly push choke control in until of drive wheels. The air is being removed from hydraulic the engine begins to run smoothly. If the engine starts to drive system. run roughly, pull the choke control out slightly for a few Move motion control lever to neutral (N) position. Shut- seconds and then continue to push the control in slowly. off engine and set park
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maint_sch-tractore.ROS.e MAINTENANCE MAINTENANCESCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE SERVICE DATES Check Brake Operation Check Tire Pressure Check Operator Presence and ROS Systems T R Check for Loose Fasteners 5 A Sharpen/Replace Mower Blades 3 C Lubrication Chart T Check Battery Level 4 0 Clean Battery and Terminals R Check Transaxle Cooling Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) 1,2 Change Engine Oil (without oil filter) 1,2 E Clean Air Filt
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MAINTENANCE TRACTOR BLADE CARE Always observe safety rules when per forming an y main- For best results mower blades must be kept sharp. Re place te nance. bent or damaged blades. BRAKE OPERATION CAUTION: Use only a replacement blade If tractor requires more than fi ve (5) feet to stop at highest approved by the manufacturer of your speed in high est gear on a level, dry concrete or paved tractor. Using a blade not approved surface, then brake must be checked and ad just ed. (See by the
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MAINTENANCE Slide blade on to an unthreaded portion of the steel bolt TRANSAXLE PUMP FLUID or pin and hold the bolt or pin parallel with the ground. The transaxle was sealed at the factory and fl uid main te - If blade is balanced, it should remain in a horizontal nance is not required for the life of the transaxle. Should position. If either end of the blade moves downward, the transaxle ever leak or require servicing, contact your sharpen the heavy end until the blade is balanced
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MAINTENANCE Unlock drain valve by pushing inward and turning MUFFLER coun ter clock wise. Inspect and replace corroded muffl er and spark arrester To open, pull out on the drain valve. (if equipped) as it could create a fi re hazard and/or dam- After oil has drained completely, close and lock the age. drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. SPARK PLUGS Remove the drain tube and replace the cap onto to the
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SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST - MENTS: Depress clutch/brake pedal fully and set parking brake. Place motion control lever in neutral (N) position. Place attachment clutch in “DISENGAGED” position. Turn ignition key to “STOP” and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug
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SERVICE AND ADJUSTMENTS SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19) Raise mower to its highest position. At the midpoint of both sides of mower, measure height MANDREL from bot tom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other. "D" "D" If adjustment is necessary, make adjustment on one side of mower only. FIG. 20 To raise one side of mower, tighten lift link ad just ment nut on that side. BOTH FRONT LINKS
