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IMI CORNELIUS INC
www.cornelius.com
Installation Manual
ICE/BEVERAGE DISPENSER
MODEL: ENDURO–175 8 VALVE
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of
the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.
Water pipe connections
and fixtures directly
connected to a potable
water supply shall
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TABLE OF CONTENTS Page SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SAFETY PRECAUTIONS This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice. To ensure continued protection and sanitation, observe the following: ALWAYS: disconnect power to the dispenser before servicing or cleaning. NEVER: place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation occurs automatically when dispenser is energized! ALWAYS: be sure the removable lid is prop
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INSTALLATION INSTRUCTIONS IMPORTANT: TO THE INSTALLER. It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A112. 1.2-1979; or an approved vacuum breaker or other such method as proved effective by test. Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed, and maintained according to Federal, State, and Local la
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ICE DIVERTER KIT 02394 NOTE: For dispensing Scotsman, Wilshire, and Hoshizaki compressed ice cubes: 1. Disconnect power to dispenser. 2. Remove Merchandiser from dispenser. 3. Remove ice chute and discard gate restrictor. 4. Install ice diverter on gate mounting plate as shown below. 5. Apply RTV to back surface of ice diverter, to seal to gate mounting plate. 6. Reinstall gasket and ice chute. 7. Reinstall merchandiser and energize unit. GATE MOUNTING PLATE STORAGE HOPPER FLANGE EXTENDS INTO ST
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GATE RESTRICTOR PLATE CAUTION: Disconnect power to dispenser before installing, removing or adjusting restrictor. ADJUSTMENT INSTALL PLATE ON STUDS AS SHOWN FIGURE 2. GATE RESTRICTOR PLATE ADJUSTMENT This plate may be adjusted as shown to reduce or increase the dispensing rate of ice, especially desirable when using glasses or other containers with small openings. Adjustment can be made by sliding up or down with nuts loosened, to obtain the desired amount of restriction. 4 620917902INS
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7/16 DIA. 24 1/2 1 13/16 20 15/16 1 5/16 12 9 18 5/8 21 1/4 OPENING 23 1/16 29 3/4 31 5/16 Z style REMOVABLE SINK 7 15/16 8 5/8 3 1/2 17 1/2 RECOMMENDED COUNTER OPENING SIZE 9” X 12” FOR UTILITIES AND BEVERAGE TUBING. OPENING CAN BE LOCATED ANYWHERE WITHIN THE SHADED AREA. FIGURE 3. MOUNTING TEMPLATE 5 620917902INS
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SOLVENT BOND HOSE CLAMP DRIP TRAY DRAIN FITTING COUPLING 3/4 SOCKET x 3/4 FPT BARB ADAPTER 1 BARB x 3/4 MPT DRAIN LINE 1” I.D. PLASTIC TUBING (6 FT) WITH INSULATION FIGURE 4. DRIP TRAY DRAIN ASSEMBLY 6 620917902INS
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1 3 2 4 FAUCETS VIEWED FROM THIS SIDE FIGURE 5. FLOW DIAGRAM (BC MODELS WITH EIGHT BEVERAGE FAUCETS) 7 620917902INS Non–Carb Water Carb Water FAUCETS OPTIONAL PRESSURE REGULATOR 8 CHECK S8 VALVE POTABLE WATER W4 7 FILTER SUPPLY S7 CARBONATOR INSTALL FOR 6 NON–CARB AS S6 W3 REQUIRED CO2 5 S5 W4 Carb Water W3 W5 S6 S7 S8 COLDPLATE INLET S1 CONNECTIONS S2 S3 S4 W2 W1 4 OPTIONAL FOR DIET DRINKS S4 OR ROOT BEER 5–15 W1 3 PSIG S3 CO2 2 Cylinder S2 S4 S3 S2 S1 S8 S7 S6 S5 W2 1 SYRUP TANKS S1 15–50 PSIG
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1 3 2 4 FAUCETS VIEWED FROM FRONT OF UNIT FIGURE 6. FLOW DIAGRAM (B MODELS WITH EIGHT BEVERAGE FAUCETS) 8 620917902INS REGULATORS REGULATOR FOR DIET OR ROOT BEER 5–15 PSIG 15–50 PSIG 1 FAUCETS 2 SYRUP CO TANK 1 S1 S2 S3 S4 S5 S6 S7 S8 2 TANKS S1 3 2 S2 FLAVOR TANKS 4 30 PSIG 3 S3 5 4 F1 F2 F3 F4 S4 6 5 S5 7 6 S6 8 7 S7 NON–CARB WATER 8 S8 60–100 PSIG CO2 CARB WATER WATER MANIFOLD CHECK OPTIONAL CARB WATER VALVE PRESSURE REGULATOR REMOTE POTABLE REFRIGERATION WATER SYSTEM SUPPLY CARBONATOR FILTE
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TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO system, stop dispensing, shut off the CO supply, then relieve the 2 2 system pressure before proceeding. If repairs are to be made to the refrigeration system, make sure electrical powe
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Trouble Probable Cause BEVERAGE NOT SWEET ENOUGH. A. Empty syrup tank. B. Faucet brix requires adjusting. BEVERAGES NOT COLD (UNITS WITH BUILT-IN A. Unit standing with no ice in hopper – no ice in COLD PLATE). cold plate cabinet. FLAVOR SYRUPS DO NOT DISPENSE A. No 24 volt power to PC board. B. No CO2 pressure. C. Empty syrup tank. D. Kinked tubing. E. Clogged inner nozzle. F. Defective PC board. G. Defective harness from keypad. H. Defective Flow control. I. Defective solenoid harness. J. Defe
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FIGURE 7. WIRING DIAGRAM (120V) 11 620917902INS TO HINGE CCW TO BEVERAGE FAUCET AGITATOR Y B E MOTOR L B L R WIRING DIAGRAM A L L E GRN C U O D K E MOTOR W W HEATER H T DISPENSE OPTIONAL SWITCH KEY SWITCH SERVICE INFORMATION Q.C. CONNECTOR T’STAT LIGHT GATE WHT ELECTRIC SHOCK HAZARD. DISCONNECT SOLENOID (106VDC) DANGER! GRN BLK 2 POWER BEFORE SERVICING UNIT. 1 N BLUE L ICE LEVEL SIGNAL OPTION YELLOW B W G G W Y B B B B B B G R R B TO 24V L H R R H E L L E L L L E L R L BLUE A I E L A A N TRANSFO
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G L N TIMER L2 L1 RECTIFIER MOTOR HEATER AGITATOR MOTOR N.O. C VEND SWITCH N.C. CAPACITOR GATE SOLENOID BALLAST OPTIONAL LIGHT STARTER OPTIONAL BEVERAGE TRANSFORMER OPTIONAL FLAVOR VLVS OPTIONAL ICE LEVEL VLV PCB KEYPAD SOLENOIDS BOARD FIGURE 8. WIRING SCHEMATIC (120V) 12 620917902INS
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FIGURE 9. WIRING DIAGRAM (220/240V UNI) 13 620917902INS FLAVOR SOLENOIDS 1 234 WIRING DIAGRAM (220–240VAC) (WATER–5) PCB BOARD SERVICE INFORMATION ELECTRIC SHOCK HAZARD. DISCONNECT DANGER! POWER BEFORE SERVICING UNIT. POWER LINE TO FILTER BEVERAGE PANEL CCW WHT BLUE AGITATOR Y E MOTOR B B ESD L L L L BLK J10 A U O B KEYPAD C LT. 1234 E NCNO COM L2 W W K R BLUE LT. BRN N H BLUE AGITATION T L L TIMER BLK I O MOTOR BLK GRN/ FLAVOR OPTION A CAPACITOR N YEL NCNO COM L1 E D BRN ORN J9 PINK WHT GRN/YEL
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220–240V G L N EMI FILTER LINE FILTER TIMER L2 L1 RECTIFIER MOTOR HEATER POWER SWITCH AGITATOR MOTOR N.O. C VEND SWITCH N.C. GATE SOLENOID OPTIONAL BALLAST OPTIONAL LIGHT OPTIONAL STARTER OPTIONAL BEVERAGE TRANSFORMER OPTIONAL FLAVOR VLVS VLV SOLENOIDS KEYPAD OPTIONAL ICE LEVEL PCB BOARD OPTIONAL OPTIONAL BEVERAGE BEVERAGE VALVES VALVES FIGURE 10 WIRING SCHEMATIC 220/240 V A C UNITS FIGURE 10. WIRING SCHEMATIC (220/240V) 14 620917902INS
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WARRANTY IMI Cornelius Inc. warrant that all equipment and parts are free from defects in material and work- manship under normal use and service. For a copy of the warranty applicable to your Cornelius prod- uct, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please pro- vide the equipment model number and the date of purchase. IMI Cornelius Offices AUSTRALIA P.O. 210, RIVERWOOD, NSW 2210, AUSTRALIA (61) 2 533 3122 FAX (61) 2 534 2166 AUSTRIA A
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IMI CORNELIUS INC.
