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www.cornelius.com
Installation Manual
ENDURO ICE/BEVERAGE DISPENSER
Model: ED-250 BCP
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of
the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.
Water pipe connections
and fixtures directly
connected to a potable
water supply shall be
sized, installe
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TABLE OF CONTENTS Page SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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RETAINER ICE BIN COVER ICE AGITATOR MANUAL ICE DISPENSE RED PUSH BUTTON SWITCH ICE PORTION CONTROL MODULE BEVERAGE FAUCET ON/OFF SWITCH REMOVABLE STRAW MANUAL/AUTO ICE HOLDER PANEL TOGGLE SWITCH LID/STRAW HOLDER CUP REST DRIP TRAY BEVERAGE FAUCETS (8) LOWER ACCESS PANEL FIGURE 1. PARTS IDENTIFICATION 1 620916501INS
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SAFETY PRECAUTIONS Always: Disconnect power to the dispenser before servicing or cleaning. Never: Place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation occurs automatically when dispenser is energized! This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice.To insure continued protection and sanitation, observe the following: ALWAYS: Be sure the removable lid is proper
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INSTALLATION INSTRUCTIONS 1. Locate the dispenser indoors on a level counter top. The ice dispenser must be sealed to the counter. The MOUNTING TEMPLATE (see Figure 3) indicates where openings can be cut in the counter. Locate the desired position for the dispenser, then mark the outline dimensions on the counter using the MOUNTING TEMPLATE. Cut openings in the counter. Rotate the line support bracket, located under base, to the up position and route all the lines below the bracket. Apply a co
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SOLVENT BOND HOSE CLAMP DRIP TRAY DRAIN FITTING COUPLING 3/4 SOCKET X 3/4 FPT BARB ADAPTER 1 BARB X 3/4 MPT DRAIN LINE 1-IN. I.D. PLASTIC TUBING (6 FT) WITH INSULATION FIGURE 2. DRIP TRAY DRAIN ASSEMBLY 4 620916501INS
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30 26–7/16 1–13/16 1–5/16 23 7/16 12 21–1/4 9 21–1/4 18–5/8 23–1/16 OPENING 29 30–11/16 3–1/2 REMOVABLE DRIP TRAY Z STYLE 9–3/16 11–5/8 TO FRONT OF DRIP TRAY ON COUNTERTOP TO FRONT TOP OF RECOMMENDED COUNTER OPENING SIZE DRIP TRAY 9.00 X 12.00 FOR UTILITIES AND BEVERAGE TUBING. OPENING CAN BE LOCATED ANYWHERE WITHIN THE SHADED AREA. FIGURE 3. MOUNTING TEMPLATE 5 620916501INS
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FAUCETS VIEWED FROM THIS SIDE FIGURE 4. FLOW DIAGRAM (UNIT WITH EIGHT FAUCETS) 620916501INS 6 Non–Carb Water Carb Water FAUCETS OPTIONAL PRESSURE REGULATOR 1 CHECK S1 POTABLE VALVE WATER W1 2 FILTER SUPPLY S2 CARBONATOR INSTALL FOR 3 NON–CARB AS S3 W2 REQUIRED CO2 4 S4 S1 Carb Water S2 S3 S4 W1 W2 COLDPLATE INLET W3 CONNECTIONS W4 S5 S6 S7 S8 OPTIONAL FOR 5 DIET DRINKS S5 OR ROOT BEER W4 5–15 6 PSIG S6 CO2 7 Cylinder W3 S7 8 S8 S7 S6 S5 S4 S3 S2 S1 S8 SYRUP TANKS COLD PLATE 15–50 PSIG PRESSURE R
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7 620916501INS PNEUMATIC GATE SOLENOID VALVE FILTER–REGULATOR 3-WAY NORMALLY CLOSED (FACTORY-SET OUTLET PRESSURE TO 32-36 PSIG) CO2 SUPPLY 50 PSIG MAX. MANUAL OVERIDE SOLENOID VALVE ICE GATE CYLINDER REVERSE 3-WAY NORMALLY CLOSED SINGLE ACTING-SPRING EXTENDED FIGURE 5. FLOW DIAGRAM (PNEUMATIC ICE GATE)
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ED250 PROGATE WIRING DIAGRAM L MOTOR INTERLOCK N INCOMING POWER HEATER RELAY E ICE CHUTE INTERLOCK 7A BLK TO GUSSET SWITCH HINGE GROUND TERMINAL TERMINAL GRN/YEL BOARD 5B GRN/YEL BLK BLK BLK TO EBOX BLK WHT GROUND SCREW BLK YEL BLK WHT WHT BLK WHT BLK WHT WHT DIODE BLK WHT BLK WHT LINE LINE TRANSFORMER TRANSFORMER YEL LOAD LOAD RED YEL/BLK YEL ORN/BLK ORN 123 45 WHT WHT 123 45 YEL YEL RED YEL/BLK YEL ORN/BLK ORN AGITATOR MOTOR START MOTOR CAPACITOR BLK WHT BLK WHT GRN/YEL BEVERAGE BEVERAGE VALVE
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L N 120V ICE CHUTE INTERLOCk SWITCH INTERLOCK RELAY BEVERAGE TRANSFORMER BEVERAGE 24VAC TRANSFORMER 24VAC 24VAC BEV ON/OFF SWITCH MANUAL OVERIDE SOLENOID VALVE MANUAL/AUTO ICE BEV BEV TOGGLE SWITCH VAL. VAL. BEV BEV VAL. VAL. BEV BEV VAL. VAL. BEV BEV VAL. VAL. 24VAC 1 3 AGITATOR PORTION CONTROLLER/ TOUCH RELAY TOUCH PANEL PANEL 2 4 PNEUMATIC ICE GATE SOLENOID VALVE AGITATOR MOTOR 3 MANUAL ICE DISPENSE O/L R SWITCH 2 4 S START CAPACITOR MOTOR AGITATOR MOTOR START RELAY HEATER 9 620916501INS FIGU
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THIS PAGE LEFT BLANK INTENTIONALLY 10 620916501INS
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TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to the beverage system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO system, stop dispensing, shut off the CO supply, then 2 2 relieve the system pressure before proceeding. If repairs are to be made to the ice dispensing system, make sure electrical
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Trouble Probable Cause Remedy NO ICE DISPENSED FROM ICE ICE POR PORTION TION CONTROLLER CONTROLLER D. Insufficient or no CO supply D. Restore CO supply to dispenser. 2 2 (CONTINUED) to dispenser. E. Ice chute cover not properly E. Make sure that cover is “snapped” Installed. into place. F. Defective ice chute interlock F. Replace interlock switch. switch. G. Defective interlock relay. G. Replace relay. H. Defective 24V transformer. H. Replace transformer. I. Defective portion controller. I. Rep
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WARRANTY IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number and the date of purchase. IMI Cornelius Offices AUSTRALIA P.O. 210, RIVERWOOD, NSW 2210, AUSTRALIA (61) 2 533 3122 FAX (61) 2 534 2166 AUSTRIA AM LAN
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IMI CORNELIUS INC.
