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Hustler Super Mini Z
Parts Manual
•••••••
Hustler Turf Equipment
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
302620 Rev. 8/06
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WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. IMPORTANT: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any forest-covered, brush-covered, or grass-covered unimproved land. Other states or federal areas may have similar laws. This spark ignition system complies with
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Table of Contents Chapter 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Chapter 2 Contents Rivet-nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Chapter 3 Contents Hydraulic System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Chapter 4 Contents Battery Installation. . . . . .
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302620 8/06
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Chapter 1 General Information This Manual covers Hustler Super Mini Z 23/44 model 927269, Super Mini Z 25/52 model 927277, Super Mini Z 24/52 model 927285, and Super Mini Z 27/52 model 927533. Frequently Ordered Parts PART NO. DESCRIPTION 027912 Lubrizol 7 oz. Bottle 027920 Lubrizol 10 oz. Bottle 783936 Hydraulic Oil Filter 786533 Pump Drive Belt 791335 44" Deck Belt 789388 52" Deck Belt 785626 Honda Fuel Filter 068478 Kawasaki Fuel Filter 785261 Main Air Filter 785279 Safety Air Filter Elemen
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sary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts. Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION DESCRIPTION CB Carriage Bolt CE Clevis Pin CP Cotter Pin CS Cap Screw CW Cup Washer FDRW Fender Washer FW Flat Washer HX Hex Head LW Lock Washer MB Machine Bushing MS Mac
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Chapter 2 Contents Rivet-nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Footrest Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 302620 8/06 2-1
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Rivet-nut Installation 1 2 INDEX SERVICE MFG. PART QTY. DESCRIPTION NO. PART NO. NO. 1 546630 387936 1 52" MINI Z FRAME 546648 392449 44" MINI Z FRAME 2 N/A 808493 2 3/8-16 THREAD NUTSERT NOTES: 2-2 302620 8/06
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Footrest Assembly 2 1 3 4 5 6 5 1 7 INDEX SERVICE MFG. PART QTY. DESCRIPTION NO. PART NO. NO. 1 388884 388884 1 MINI Z FLOOR PLATE 2 785485 785485 2 UPPER STEP TREAD 3 785493 785493 1 LOWER STEP TREAD 4 086660 086660 2 NT .375-16 HX LK NY 5 767954 767954 4 FW .406 X .812 X .060 SAE HD ZN 6 781880 781880 2 RUBBER BUMPER 7 052860 052860 2 CS .375-16 X 1.25 HX G5 ZNYC NOTES: 1. Do not tighten, Item 1 ( 388884 Mini Z Floor Plate) must be able to pivot on these bolts. 302620 8/06 2-3
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2-4 302620 8/06
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Chapter 3 Contents Hydraulic System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 302620 8/06 3-1
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Hydraulic System Installation 3 2 4 5 11 6 7 14 8 10 9 2 12 3 1 19 18 15 21 24 13 16 22 26 27 17 23 2 20 28 19 29 30 21 32 22 25 33 26 31 34 27 35 28 27 29 27 37 38 31 36 30 41 39 42 44 40 43 3-2 302620 8/06
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Hydraulic System Installation INDEX SERVICE MFG. PART QTY. DESCRIPTION NO. PART NO. NO. 1 068551 068551 2 NT .250-20 HX NL ZNYC 2 768515 768515 8 FW .281 X .625 X .051/.080 HD ZNYC 3 055939 055939 4 CS .250-20 X .750 HX G5 ZNYC 4 713198 713198 2 SEAL 3/8 X 3/4 X 7¾" LONG 5 713198 713198 2 SEAL 3/8 X 3/4 X 1½" LONG 6 787192 787192 1 HYDRAULIC OIL COOLER 7 032763 032763 1 BREATHER CAP 8 032771 032771 1 STRAINER 9 368803 368803 1 HYDRAULIC OIL RESERVOIR 10 783985 N/A 1 FITTING, STR ORB-BEADED TUBE
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NOTES: 1. Add 3.5 oz. Lubrizol® (027912) to new system or when hydraulic oil is changed (see Owner’s Manual). 2. Hydraulic system capacity is 5 US quarts. Fill reservoir to within 1" of top of Item 8 (032771 Strainer). 3. Included in Hydro Kit (791160). Note: Seal Kit for hydraulic pump; 788133 (BDP16 Overhaul Seal Kit) 3-4 302620 8/06
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Chapter 4 Contents Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Steering and Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Pump Belt and Pulley Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 302620 8/06 4-1
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Battery Installation 1 2 3 6 5 4 7 6 8 7 9 7 8 10 1 11 2 12 13 14 4-2 302620 8/06
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Battery Installation INDEX SERVICE MFG. PART QTY. DESCRIPTION NO. PART NO. NO. 1 058776 058776 2 NT .312-18 HX NL ZNYC 2 768523 768523 3 FW .343 X .687 X .051/.080 HD ZNYC 3 348417 348417 1 BATTERY CLAMP STRAP 4 785063 785063 1 POSITIVE BATTERY CABLE 5 771428 771428 1 RED BATTERY CABLE BOOT 6 055939 055939 2 CS .250-20 X .750 HX G5 ZNYC 7 029868 029868 4 LW .250 INT-EXT TOOTH ZNYC 8 024927 024927 2 NT .250-20 HX GR.5 ZNYC 9 740696 740696 1 BATTERY 10 034272 034272 2 NT .312-18 HX G5 ZNYC 11 768
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Deck Lift Assembly 1 2 3 5 4 6 4 6 1 14 4 7 10 6 15 4 11 12 6 4 8 13 1 14 4 1 14 7 6 5 7 6 8 8 1 1 14 6 9 8 4-4 302620 8/06
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Deck Lift Assembly INDEX SERVICE MFG. PART QTY. DESCRIPTION NO. PART NO. NO. 1 348318 348318 1 STOP HANDLE 2 348284 348284 1 HEIGHT ADJUSTMENT STOP 3 784488 784488 1 DECK LIFT INDICATOR 4 781294 781294 7 CLIP E, 1.00 X.625X .050 5 782995 782995 2 DECK LIFT SPRING 6 704643 704643 8 NT .437-14 HX FLG ZN 7 055749 055749 3 CS .437-14 X 1.750 HX G5 ZNYC 8 348391 348391 4 DECK LIFT CHAIN 9 781831 781831 1 CS .437-14 X 1.750 FULTH G5 ZNYC 10 756270 756270 1 CS .312-18 X 1.50 FLTHR GR5 ZNYC 11 034272 0
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Steering and Brake Assembly 1 2 5 6 3 4 7 8 6 19 9 17 13 12 20 12 14 13 12 18 10 15 12 21 13 24 16 11 12 6 7 22 25 12 28 27 20 26 23 6 30 24 12 29 31 15 6 5 32 26 13 12 21 40 37 43 42 2 41 12 38 44 21 36 35 34 1 45 12 26 6 26 47 46 33 33 39 4-6 302620 8/06
