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IMPORTANT - READ CAREFULLY The Dixon ® ZTR ® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator's manual carefully and become completely familiar with the controls. The information in this operator's manual applies to all Dixon ® ZTR ©5000 Series Commercial Mowers. Your Dixon dealer will gladly answer any questions. See your dealer for warranty
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INDEX SAFETY ............................. ................. ........ Pages 2- WARRANTY POLICY ............................. ........ Page 8 SPECIFICATIONS ................................. ........ Page 9 SEAT ADJUSTMENT ............................. ........ Page CONTROLS .......................................... ........ Pages 11-14 OPERATION INSTRUCTIONS ............... ........ Pages 15- 22 CARE AND MAINTENANCE ................... ........ Pages
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SAFETY RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... ...read and understand this manual to prevent injuries. Page 2
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SAFETY SAFETY ALERT SYMBOL - When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Caution indicates a potentially hazardous situation which, if not avoi
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SAFETY This cutting mower is capable of amputating hands and feet, and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: • Read, understand, and follow all instructions in the manual and on the mower before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the mower. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thro
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SAFETY SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall grass can hide obstacles. Use slow s
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SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn mower off if a child enters the area. • Before and during backing, look behind and DOWN for small children. • Neve
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SAFETY SERVICE: • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the mower indoors. Never store the mower or fuel container inside a building where there is an open flame. • Never run a mower inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tigh
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DIXON LIMITED WARRANTY POLICY -- HYDRO-GEAR MODELS This warranty policy applies to all HydroGear mowers or any 50" model, purchased on or after March 1,1990. WARRANTY: Dixon Warranty term is for a period of one (1) year from date of purchase or 400 hours of use, whichever occurs first. Mowers used for residential homeowner applications (used only at owner's primary place of residence) are warranted for two (2) years from date of purchase or 400 hours of use, whichever occurs first. DIXON Z
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SPECIFICATIONS Model ZTR 5022 CHASSIS: 11 GA - rectangular tube BODY: Two piece - made of high-density polyethylene. Front body contains access panels for battery service and engine to mower deck belt removal. Rear body tilts up to allow service on the entire drive system. SEAT: Economically designed for operator comfort, contoured back rest and arm rests. Seat is adjustable fore and aft. MOWER DECK: 42" Deck: 13 GA Stamped Steel Construction - 42" Cut Width 50" Deck: 11 GA
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SEAT ADJUSTMENT INSTRUCTIONS Model ZTR 5022: 1. Set parking brake. 2. Raise upper body. 3. Loosen two front seat adjustment knobs and slide seat forward or backward tc desired position. 4. Re-tighten front seat adjustment knobs. DO NOT operate mower without seat adjustments properly tightened. 5. Carefully lower upper body and seat assembly to the closed position. Page 10
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Page 11 CONTROLS 5000 Series
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CONTROLS PARKING BRAKE: The parking brake used on the 5000 Series Models is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. Engage parking brake before starting CAUTION engine Do not leave engine running for extended periods of time without the parking brake engaged. Damage to the drive system could result. TO SET PARKING BRAKE: The hand operated parking brake is located at left hand side of mower. To engage brake, p
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CONTROLS TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward of the other. To turn left, move left lever rearward of the right lever. To turn "square corners" move lever of desired direction to neutral. To turn on mower's own axis (zero turni
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BLADE DRIVE: CONTROLS Located on control panel, on operator's right. 1998 Models To engage blades: Slide switch to rear and flip up and forward. To disengage blades: Flip switch down. 1999 Models To engage blades: Pull switch up. To disengage blades: Push switch down. CIRCUIT BREAKER: Located on control panel, on operator's right. Protection of the electrical system is by (1)15 amp circuit breaker. If circuit breaker trips, push button to reset. If this cpndition repeats, consu
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OPERATION INSTRUCTIONS The safe and successful operation of the 5000 Series Models will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions. First-time operators should set throttle at slow speed while learning to drive. Sound judgement by the owner will prevent accidents. BEFORE OPERATING MO
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OPERATION INSTRUCTIONS TESTING OF SAFETY INTERLOCK SYSTEMS: PARKING BRAKE SWITCH TEST: With parking brake in the OFF position, engine should not turn over or attempt to start when the key switch is moved to the start position. BLADE DRIVE SWITCH TEST: (5000 Series) a. With electric blade drive switch turned ON and parking brake in the ON position, engine should not turn over or attempt to start when key switch is moved to the start position. b. In a SAFE AREA away from
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OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: Cold Engine 1. Position choke control in ON position. 2. Position throttle control at 1/2 speed setting. 3. Insert ignition key and turn to "Start" position. When engine starts, release ignition key. Key will return to "Run" position. 4. Once engine starts to warm up, slowly move choke control to OFF position. 5. Move throttle control to the FAST position for actual operation of the mower deck. 6. Engine must be operated with thr
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OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: Engine has been operated. 1. Move throttle control to 1/4 to 1/2 setting. 2. Insert ignition key and turn to "Start" position. When engine starts, release ignition key. Key will return to "Run" position. 3. Move throttle control to FAST position for actual operation of the mower deck. NOTE: Model ZTR 5022 may require partial choke setting to start even if the engine has been operated for a period of time. 4. Engine must be operate
