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EN
Operation
&
Maintenance
Manual
S/N 530611001 & Above
EQUIPPED WITH
BOBCAT INTERLOCK
CONTROL SYSTEM (BICS)
6904136-EN (09-06) © Bobcat Europe 2006
Printed in Europe
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OPERATOR SAFETY WARNINGS CORRECT Operator must have instructions before running the machine. Untrained WARNING operators can cause injury or death. W-2001-1285 B-10731A Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is Never use the loader without involved!” Carefully read the message that instructions. See machine signs (decals), Operation & Maintenance follows. Manual, and Operator’s Handbook. CORRECT WRONG WRONG B-16245 B-15528 B-15531 Always
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FOREWORD CONTENTS FOREWORD ..............................................................................................III Safety & SAFETY .................................................................................................... XI SAFETY OPERATING INSTRUCTIONS....................................................................1 PREVENTIVE MAINTENANCE ................................................................59 OPERATING INSTRUCTIONS SYSTEM SETUP & ANALYSIS ..................
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S205 Skid-Steer Loader Operation & Maintenance Manual II
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FOREWORD FOREWORD This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat Loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR MACHINE. If you have any questions, see your Bobcat dealer. BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED................................. V DELIVERY REPORT................................................................................. VI FEATURES, ACCESSO
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S205 Skid-Steer Loader Operation & Maintenance Manual IV
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BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED ISO 9001:2000 is an international standard that controls the processes and procedures which we use to design, develop, manufacture and distribute Bobcat products. British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the Company’s compliance with the ISO 9001:2000 standard. The BSI registration certifies that the two Bobcat manufacturing plants and the Bobcat corporate offices (Gwinner, Bismarck & West Fargo) in Nort
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SERIAL NUMBER LOCATIONS Engine Serial Number Always use the serial number of the loader when Figure 2 requesting service information or when ordering parts. Early or later models (identification made by serial number) may use different parts, or it may be necessary to use a different procedure in doing a specific service operation. Figure 1 P-48387 The engine serial number is located on the side of the engine [Figure 2] above the oil filter. DELIVERY REPORT P-31843B Figure 3 Loader Serial Numbe
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LOADER IDENTIFICATION FRONT LIGHTS OPERATOR SEAT WITH SEAT BELT SEAT BAR GRAB HANDLES REAR AUXILIARY QUICK COUPLERS STEERING LEVER STABILIZER ROD TILT CYLINDERS † BUCKET FRONT AUXILIARY QUICK COUPLERS SAFETY TREAD BUCKET STEPS OPERATOR CAB REAR WINDOW (ROPS & FOPS) LIFT ARM LINK LIFT ARM REAR GRILL LIFT CYLINDER TAIL LIGHT LIFT ARM SUPPORT DEVICE REAR LIGHT REAR DOOR * TIRES B-16604C B-16605B ◆ Optional or Field Accessory (Not Standard Equipment) * TIRES - Tires shown may not be standa
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FEATURES, ACCESSORIES AND ATTACHMENTS Standard Items Options and Accessories Model S205 Bobcat Loaders are equipped with the Below is a list of some equipment available from your following standard items: Bobcat Loader dealer as Dealer and / or Factory Installed Accessories and Factory Installed Options. See your 7-pin attachment control kit Bobcat dealer for other available options, accessories Attachment electrical control kit and attachments. Automatically activated glow-plugs Dealer
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FEATURES, ACCESSORIES AND ATTACHMENTS Buckets Available (CONT’D) These and other attachments are approved for use on this model loader. Do not use unapproved attachments. Attachments not manufactured by Bobcat may not be approved. The versatile Bobcat Loader quickly turns into a multi-job machine with a tight-fit attachment hook-up . . . from bucket to grapple to pallet fork to backhoe and a variety BUCKET of other attachments. See your Bobcat dealer for more details on these and Many bucket sty
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FEATURES, ACCESSORIES AND ATTACHMENTS Special Applications Kit Inspection And Maintenance (CONT’D) Inspect for cracks or damage. Replace if required. Special Applications Kit Pre-rinse with water to remove gritty materials. Wash with a mild household detergent and warm water. Use a sponge or soft cloth. Rinse well with water and dry with a clean soft cloth or rubber squeegee. Do not use abrasive or highly alkaline cleaners. Do not clean with metal blades or scrapers. B-25286A Availab
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SAFETY MACHINE SIGNS (DECALS)..................................................................XVI SAFETY INSTRUCTIONS....................................................................... XIII SAFETY Before Operation................................................................................ XIII Fire Prevention....................................................................................XV Safe Operation Is The Operator’s Responsibility ...............................XIV Safe Operat
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S205 Skid-Steer Loader Operation & Maintenance Manual XII
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SAFETY INSTRUCTIONS An Operator’s Handbook is fastened to the operator cab of the Loader. It’s brief instructions are Before Operation convenient to the operator. The Handbook is available from your dealer in an English edition or one Carefully follow the operating and maintenance of many other languages. See your Bobcat dealer for instructions in this manual. more information on translated versions. The Bobcat Loader is highly maneuverable and compact. SI SSL-0206 It is rugged and useful unde
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SAFETY INSTRUCTIONS (CONT’D) A Qualified Operator Must Do The Following: Safe Operation Is The Operator’s Responsibility Understand the Written Instructions, Rules and Regulations Safety Alert Symbol The written instructions from Bobcat Company include the Delivery Report, Operation & Maintenance Manual, Operator’s Handbook and This symbol with a warning statement means: machine signs (decals). “Warning, be alert! Your safety is involved!” Carefully read the message that follows. Check the r
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SAFETY INSTRUCTIONS (CONT’D) Use the procedure in the Operation & Maintenance Manual for cleaning the spark arrestor muffler (if Fire Prevention equipped). The machines and some attachments have components Figure 4 that are at high temperatures under normal operating conditions. The primary source of high temperatures is the engine and exhaust system. The electrical system, if damaged or incorrectly maintained, can be a source of arcs or sparks. Flammable debris (leaves, straw, etc.) must be r
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MACHINE SIGNS (DECALS) Follow the instructions on all the Machine Signs (Decals) that are on the loader. Replace any damaged machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat Loader dealer. Shoulder Belt SJC - 7131519 Standard and ACS - 6727926 Opt. - 6735370 6902600 Door Opt. - 6707852 SJC - 7131518 ACS Only 6735140 6718706 6734179 Door Opt. - SJC - 6737248 Inside Cab 7110316 7117407 (Inside Fuse Cover) 6579528 (Behind Lift Arm Crossmem
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MACHINE SIGNS (DECALS) (CONT’D) Follow the instructions on all the Machine Signs (Decals) that are on the loader. Replace any damaged machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat Loader dealer. 6708929 6733996 6565990 Under Rear Grill 6577754 (2) 6578368 6560573 6719018 6809511 (2) (On Hose & Tubeline) 6717343 (2) Under Cab 6727595 (2) Ref. 6709030 6734534B B-16605B Inside Rear Door S205 Skid-Steer Loader XVII Operation & Maintenance M
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S205 Skid-Steer Loader Operation & Maintenance Manual XVIII
