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M O W E R
HIGH W EED
HW Owner’s Manual
BILLY GOAT HIGH WHEEL MOWER
Owner's Manual
HW651SP & HW651HSP
Accessories
Grass Catcher Kit
Easily convert your
mower to bag grass
and leaves.
P/N 510223
Part No 510267 Form No F052808A
1
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HW Owner’s Manual ABOUT THIS MANUAL ® THANK YOU for purchasing a BILLY GOAT High Wheel Mower. Your new machine has been carefully designed and manufactured to provide years of reliable and productive service. This manual provides complete operating and maintenance instructions that will help to maintain your machine in top running order. Read this manual carefully before assembling, operating, or servicing your equipment.
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HW Owner’s Manual SERIAL PLATE DATA Record the model number, serial number, date of purchase, and where purchased. Purchase Date: Purchased From: Specifications HW651SP HW651HSP Engine: HP 6.0 (4.5 kW) 6.5 (4.85 kW) Engine: Model FJ180V GSV190 Engine: Type Kawasaki OHV HONDA OHV Engine: Fuel Capacity 2.1 qt (2.0 L) 1.6 qt (1.5 L) Engine: Oil Capacity 0.63 qt. (0.6 L) 0.69 qt (0.65L) Total
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HW Owner’s Manual GENERAL SAFETY INSTRUCTIONS and SYMBOLS The safety symbols shown below are used throughout this manual. You should become familiar with them before assembling, operating, or servicing this equipment. This symbol indicates important information that will prevent injury to yourself or others. This symbol indicates ear protection is recommended when operating this equipment. This symbol indicates eye protection is recommended when operating this equipment.
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HW Owner’s Manual DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is recommended. DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least two minutes before refueling. DO NOT store gasoline near an open flame. DO NOT remove gas cap while engine is running. DO NOT start or operate engine if strong odor of gasoline is present. DO NOT start or operate engine if gasoline is spilled. Move equipment
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HW Owner’s Manual SOUND SOUND LEVEL 80 dB(a) at Operator Position Sound tests were conducted in accordance with 2000/14/EEC, and were performed on 2-21-2002 under the conditions listed below. Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on the unit for the sound power level for your model. General Conditions:
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HW Owner’s Manual INSTRUCTION LABELS ® The labels shown below were installed on your BILLY GOAT HW Mower. If any labels are damaged or missing, replace them before operating this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The correct position for each label may be determined by referring to the Figure and Item numbers shown. LABEL DANGER KEEP HANDS LABEL OILCHAIN #49 DANGER FLYI
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HW Owner’s Manual PACKING CHECKLIST Your Billy Goat HW Mower is shipped from the factory in one carton, completely assembled except for the upper handle. READ all safety instructions before assembling unit. TAKE CAUTION when removing the unit from the box the Handle Assembly is attached and folded over PUT OIL IN ENGINE BEFORE STARTING PARTS BAG & LITERATURE ASSY Warr anty card P/N- 400972, Owner’s Manual P/N-510267 Boxing Parts Checklist Kawas
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HW Owner’s Manual OPERATION Like all mechanical tools, reasonable care must be used when operating machine. Inspect machine work area and machine before operating. Make sure that all operators of this equipment are trained in general machine use and safety. PUT OIL IN ENGINE BEFORE STARTING Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check for damaged or worn blade, loose blade jam nut, loose en
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HW Owner’s Manual Fig. 3 PROPULSION This unit is self-pr opelled, and is controlled by a lever control. To engage the wheel drive, pull up and squeeze it against operator's handle. The drive is disengaged by releasing this lever.(See Fig. 3 & 3.1) GROUND SPEED can be varied by selecting a higher or lower gear using the gearshift lever on top of the handle (See Fig. 4). Under most conditions cutting shoul d be done in first or second gear. Third gear should be reserved
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HW Owner’s Manual MAINTENANCE PERIODIC MAINTENANCE Periodic maintenance should be performed at the following intervals: Maintenance Operation Every Use (daily) Every 5 hrs or (daily) Every 25 Hours Every 100 Hours Inspect for loose, worn or damaged parts. Check for excessive vibration Inspect belt for wear Engine (See Engine Manual) Lubricate front wheels and height adjustment pins Sharpen Blade Replace blade and traction belts BLADE Removal / Sha
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HW Owner’s Manual BELT REPLACEMENT continued Drive Belt Tools required: 3/8 inch socket, 1/2 inch socket, 3/8" torque wrench. 1. Follow steps 1 through 5 above to remove the blade drive belt. 2. Set the unit on its side to allow access to both pulley and the blade. Note: When tipping the unit on its side, keep the air cleaner side of engine up. Be sure the gas is drained out to prevent from spilling before tipping the unit on its side. Never tip the mower m
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HW Owner’s Manual Troubleshooting P roblem P o s s ible C aus e S olutio n E n g in e w ill n o t s ta rt. O p e ra to r p re s e n c e c o n tro l le v e r is n o t E ngage operator pres enc e c ontro l le v e r. engaged. E ngine not properly prim ed. O u t of P rim e to c hoke. C hec k G a s o line. C hec k gas oline, bad or old gas . S park plug w ire fo r s park w ith an approv ed te s ter. C lean dis c onnec ted. D irty air c leaner. B lade is trying or replac e air c leaner. S
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HW Owner’s Manual PARTS DRAWING HW 5 2 79 7 69 5 4 6 87 8 78 71 96 100 96 78 96 TO TRANS SHIFT LEVER 10 62 112 10 9 TO DRIVE CLUTCH 63 76 92 48 TO ENGINE BRAKE/ KILL SWITCH 13 71 96 11 12 98 14 109 15 70 110 19 76 69 86 86 16 92 54 71 107 64 106 96 96 96 18 59 71 91 82 64 17 24 78 35 83 96 20 25 81 95 21 74 93 105 22 70 71 96 89 70 113 53 26 103 102 29 27 28 30 47 103 3 67 55 90 23 71 94 75 99 31 32 77 88 73 33 94 49 99 34 66 23 72 36 104 96 85
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HW Owner’s Manual PARTS LIST ITEM H W 651S P H W 651H S P ITEM HW 651SP H W 651H SP DESCRIPTION QT Y QTY DESCRIPTION QT Y QTY NO . PART NO. PART NO. PART NO. PART NO. NO . 1 LEVER DRIVE CLUTCH W/CABLE 510263 1 510263 1 58 LABEL CUTTING HEIGHT 510147 1 510147 1 2 LEVER ENGINE BRAKE W/CABLE 510262 1 510262 1 59 LABEL INSTRUCTION 510207 1 510207 1 3 SPACER 1" ID X 2" OD - - 830113 1 60 LABEL WARNING MOWER 510206 1 510206 1 4 TY WRAP 900407 3 900407 3 61 LABEL OPEI 400424
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HW Owner’s Manual MAINTENANCE RECORD Date Service Performed Part No 510267 Form No F052808A 16
