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TM
Dell XFR D630
Fully Rugged Notebook
Service Manual
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TM Dell XFR D630 Fully Rugged Notebook Service Manual Notes, Notices, and Cautions NOTE: A NOTE indicates important information that helps you make better use of your computer. NOTICE: A NOTICE indicates either potential damage to hardware or loss of data and tells you how to avoid the problem. CAUTION: A CAUTION indicates a potential for property damage, personal injury, or death. Information in this document is subject to change without notice. Some of the information con
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TM Dell XFR D630 Fully Rugged Notebook Service Manual Table of Contents 1 BEFORE YOU BEGIN ..................................................................................................... 6 1.1 RECOMMENDED TOOLS .................................................................................................... 6 1.2 TURNING OFF YOUR COMPUTER ......................................................................................... 6 1.3 BEFORE WORKING INSIDE YOUR COMPUTER .......
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TM Dell XFR D630 Fully Rugged Notebook Service Manual 10.10 INSTALLING THE DISPLAY LATCH ....................................................................................68 11 INTERNAL CARD WITH BLUETOOTH® WIRELESS TECHNOLOGY ....................... 68 11.1 REMOVING THE BLUETOOTH® WIRELESS CARD ................................................................68 11.2 INSTALLING THE BLUETOOTH® WIRELESS CARD...............................................................69 12 WWAN, FCM &
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TM Dell XFR D630 Fully Rugged Notebook Service Manual 24 RF PASSTHRU BOARD ........................................................................................... 102 24.1 REMOVING THE RF PASSTHRU BOARD ........................................................................... 102 24.2 INSTALLING THE RF PASSTHRU BOARD ......................................................................... 103 25 BOTTOM CHASSIS .......................................................................
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TM Dell XFR D630 Fully Rugged Notebook Service Manual 1 Before You Begin This chapter provides procedures for removing and installing the components in your computer. Unless otherwise noted, each procedure assumes that the following: • You have performed the steps in 91HTurning Off Your Computer and 92HBefore Working Inside Your Computer. • You have read the safety information in the XFR D630 Product Information Guide and in the XFR D630 User’s Guide. • A component can be replace
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TM Dell XFR D630 Fully Rugged Notebook Service Manual itself. Some cables have a connector with locking tabs; if you are disconnecting this type of cable, press in on the locking tabs before you disconnect the cable. As you pull connectors apart, keep them evenly aligned to avoid bending any connector pins. Also, before you connect a cable, ensure that both connectors are correctly oriented and aligned. NOTICE: To avoid damaging the computer, perform the following steps before you begin
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TM Dell XFR D630 Fully Rugged Notebook Service Manual PC Card Slot c. Remove the PC Card or Express Card. d. Then close the protective door. 1.4 Screw Chart PART Total SCREW IMAGE DESCRIPTION Qty/Assy NUMBER Qty 18114 SHOULDER SCREW M2.5 6 18815 XFR LCD ASSY TOUCH SCREEN 6 18279 CHEESE HEAD SCREW M1.2 X 3 18806 AV DOOR ASSY 1 3 18808 VGA DOOR ASSY 1 18812 DVD DOOR ASSY 1 18353 SHOULDER SCREW-HEAT SPREADER 3 18035 HEAT SINK ASSY 3 18415 PAN
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TM Dell XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 4 18802 PALMREST ASSY 11 18043 ASSY HANDLE WITH HOLDER 2 18619 LCD LATCH ASSY 2 18416 SCR,M3X14,PHH,MSCR,ZPS,XFR 8 18044 ASSY HANDLE 6 18824 SHOULDER STRAP ASSY 2 18417 PAN HEAD SCREW M2 X 12 -BLACK 7 18815 XFR LCD ASSY TOUCH SCREEN 7 18419 PAN HEAD SCREW M2.5 X 4 -BLACK 18810 HDD DOOR ASSY 4 18813 RJ DOOR ASSY 3 12 18814 USB PLASTIC DOOR ASSY 1 18034 FAN ASSY 3 9999-8024
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TM Dell XFR D630 Fully Rugged Notebook Service Manual 18806 AV DOOR ASSY 4 18810 HDD DOOR ASSY 2 18804 FAN COVER 4 18807 BATTERY DOOR ASSY 2 18811 DOCKING DOOR ASSY 6 18623 KEYBOARD ASSY 4 18424 CSK SCREW M3 X 10 -BLACK 4 18043 ASSY HANDLE WITH HOLDER 4 18425 CSK SCREW M2 X 10 -BLACK 4 18043 ASSY HANDLE WITH HOLDER 2 18044 ASSY HANDLE 2 18426 CSK SCREW M2 X 3 -BLACK 18806 AV DOOR ASSY 2 18808 VGA DOOR ASSY 2 10 18812 DVD DOOR ASSY 2 18802 PALMREST ASSY 2
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TM Dell XFR D630 Fully Rugged Notebook Service Manual 18808 VGA DOOR ASSY 1 18812 DVD DOOR ASSY 2 18428 CSK SCREW M2 X 8 -BLACK 18815 XFR LCD ASSY TOUCH SCREEN 2 18808 VGA DOOR ASSY 2 10 18802 PALMREST ASSY 2 18813 RJ DOOR ASSY 2 18814 USB PLASTIC DOOR ASSY 2 18429 CSK SCREW M2 X 6 -BLACK 18810 HDD DOOR ASSY 2 18807 BATTERY DOOR ASSY 2 18630 USB SIDE DOOR ASSY 2 30 18809 DIMMS DOOR ASSY 4 18631 POWER DOOR ASSY 2 18632 PCMCIA DOOR ASSY 3 18628 RUBBER KEYBOARD ASS
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TM Dell XFR D630 Fully Rugged Notebook Service Manual 18451 PAN HEAD SCREW M2 X 8-BLACK 1 18802 PALMREST ASSY 1 18477 PANHEAD SCREW M2X4 18802 PALMREST ASSY 1 9 18043 ASSY HANDLE WITH HOLDER 4 18803 RF PASS THROUGH 2 18819 LCD TOP COVER ASSY 2 18517 SCR,M3X6,PHH,MSCR,ZPS,XFR 2 18044 ASSY HANDLE 2 18535 CSK CAPTIVE SCREW M2 X 6 19 18623 KEYBOARD ASSY 15 18816 HINGE COVER ASSY 4 18539 PAN HEAD SCREW M3 X 14 -BLACK 1 18629 STYLUS KIT ASSY 1
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TM Dell XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 8 18802 PALMREST ASSY 2 18803 CARD CAGE ON BASE CHASSIS 4 18623 KEYBOARD ASSY 3 18823 MOTHERBOARD ASSY 2 18591 PAN HEAD SCREW M2.5X8 2 18802 PALMREST ASSY 2 18634 JACK SCREW FOR VGA PORT COVER 4 18617 VGA SUPPORT ASSY 4 18642 CSK SCREW M2 X 6.6 4 18802 PALMREST ASSY 4 PAN HEAD CAPTIVE SCREW-DVD M2 X 18671 12 1 18804 CHASSIS GASKET ASSY 1 2 XBay Devices NOTIC
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TM Dell XFR D630 Fully Rugged Notebook Service Manual 1 Optical drive 2 Device Latch release 4. Pull the device out of the XBay. To install a device, push the new device into the XBay until it clicks into place. 3 Hard Drive CAUTION: If you remove the hard drive from the computer when the drive is hot, do not touch the metal housing of the hard drive. CAUTION: Before working inside your computer, follow the safety instructions in the XFR D630 Product Information Guide and
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TM Dell XFR D630 Fully Rugged Notebook Service Manual 3. If the 2 optional screws that secure the quarter-turn latches are installed, remove the 2 screws on the latches on the hard disk drive compartment using a #1 Philips screw driver. If the 2 security screws are not installed, proceed to step 4. 4. Lift each latch, and turn each a quarter-turn, towards the ‘unlock’ icon, to release the latching mechanism. Page 15 of 106
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TM Dell XFR D630 Fully Rugged Notebook Service Manual 5. Remove the compartment cover from the computer. 6. Locate the tab on the hard disk drive and pull it back to disconnect the hard disk drive from the motherboard. 7. Continue to utilize the tab to assist in removing the hard disk drive from the compartment. NOTICE: When the hard drive is not in the computer, store it in protective antistatic packaging. 8. Remove the new drive from its packaging. Save the or
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TM Dell XFR D630 Fully Rugged Notebook Service Manual 9. Slide the hard drive into the bay until it is fully seated. 10. Replace and secure the hard disk drive compartment cover with the quarter-turn latches. 11. Use the Operating System CD to install the operating system for your computer (see the XFR D630 User’s Guide for information). 12. Use the Drivers and Utilities CD to install the drivers and utilities for your computer (see the XFR D630 User’s Guide for information).
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TM Dell XFR D630 Fully Rugged Notebook Service Manual The stylus clip is installed on the handle assembly’s end screw on the left or right side of the notebook. The stylus clip provides an eyelet into which the stylus tether can be routed to attach the stylus and stylus tether to the notebook 1 Handle cover 2 Stylus clip 3 Screw Close Up View of Installed Stylus Clip CAUTION: Care is needed when installing this clip. The clip is installed with the raised part towards
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TM Dell XFR D630 Fully Rugged Notebook Service Manual 4. Tighten the screw, ensuring the screw head secures the stylus clip in place. NOTE: If you relocate the stylus from one side of the handle to the other, remember to tighten the screw that was loosened in step 1. NOTE: The stylus clip can be installed on either the left or right side of the handle to allow for right or left-handed use. 4.2 Replacing the Stylus 1 Stylus 2 Stylus tether (with loops on each end) To r
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TM Dell XFR D630 Fully Rugged Notebook Service Manual 1 Main handle assembly 2 Handle cover (2) 5.1 Removing the Handle 1. Remove the 4 screws (2 on each handle cover) that secure the handle covers as shown in the figure above. 2. Remove the 6 screws (3 on each side) on the top of the handle assembly that secure the handle to the handle brackets. 3. Remove the 6 screws (3 on each side) that secure the main handle assembly. 5.2 Installing the Handle 1. Align the main ha
