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OPERATION MANUAL
MODELS
SP403016
SP403020
SP403026
SP403030
PAVEMENT SAW
(DEUTZ F2L2011 DIESEL ENGINE)
Revision #0 (01/22/09)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
P/N 38259
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PROPOSITION 65 WARNING Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are: Leadfromlead-basedpaints. Crystallinesilicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfromchemically treatedlumber. Your risk from these exposures varies, dependingonh
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SILICOSIS/RESPIRATORY WARNINGS WARNING WARNING SILICOSIS WARNING RESPIRATORY HAZARDS Grinding/cutting/drillingofmasonry,concrete,metaland Grinding/cutting/drillingofmasonry,concrete,metaland othermaterialswithsilicaintheircompositionmaygive other materials can generate dust, mists and fumes off dust or mists containing crystalline silica. Silica is a containing chemicals known to cause serious or fatal basiccomponentofsand,quartz,brickclay,graniteand injury or illness, such as respiratory diseas
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TABLE OF CONTENTS SP4030 Multiquip Saw Proposition 65 Warning ........................................... 2 Silicosis/Respiratory Warnings ................................ 3 Table of Contents .................................................... 4 Training Checklist .................................................... 6 Daily Pre-Operation Checklist ................................. 7 Safety ................................................................... 8-9 Rules and Regulations ............
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NOTES MQ SP4030 SAW � OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 5
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TRAINING CHECKLIST TRAINING CHECKLIST This checklist lists the minimum requirements for machine maintenance and operation. Please feel free to detach it and make copies. Use this checklist when training a new operator or use as a review for more experienced operators. Training Checklist No. Description OK? Date 1 Read operator’s manual completely. Machine layout, location of components, checking of engine and 2 hydraulic oil levels. 3 Fuel system, refueling procedure. 4 Operation of spray and
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DAILY PRE-OPERATION CHECKLIST DAILY PRE-OPERATION CHECKLIST Daily Pre-Operation Checklist 1 Hardware and damage check. 2 Engine oil level. 3 Hydraulic oil level. 4 Condition of blade. 5 Safety stop switch operation. 6 Braking control operation. COMMENTS: MQ SP4030 SAW � OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 7
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SAFETY FOR YOUR SAFETY AND SAFETY OF OTHERS! HAZARD SYMBOLS Safety precautions should be followed at all Potential hazards associated with the operation of this times when operating this equipment. Failure equipment will be referenced with hazard symbols which to read and understand the safety messages appear throughout this manual, and will be referenced in and operating instructions could result in injury conjunction with safety message alert symbols. to yourself and others. WARNING — Leth
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SAFETY CAUTION — Rotating Blade CAUTION — Overspeed Conditions Rotating blade can cut and crush. Keep NEVER tamper with the factory setting of hands and feet clear. the engine governor. Personal injury and equipment damage can result if operating in speed ranges above the maximum allowable. CAUTION — Accidental Starting Hazards WARNING — Skin Injection Hazards Accidental starts can cause severe injury or death. ALWAYS place the equipment NEVER use your hand to find hydraulic ON/OFF switch in
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RULES AND REGULATIONS Whenever necessary, replace nameplate, operation and WARNING — Read This Manual safety decals when they become difficult to read. Failure to follow instructions in this manual may lead to ALWAYS check the equipment for loosened threads or serious injury or even DEATH! This equipment is to be bolts before starting. operated by trained and qualified personnel only! This equipment is for industrial use only. NEVER touch the hot exhaust manifold, muffler or cylinder.
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RULES AND REGULATIONS NEVER use fuel as a cleaning agent. Verify the engine start switch is set to the OFF position before installing a blade. ALWAYS store the equipment in a clean, dry location out of the reach of children. Use proper blades and follow the blade manufacturer’s recommendations. Match the blade RPM (blade shaft NEVER run engine without air cleaner or filter. Service RPM) to the recommended blade surface feet per minute. air cleaner at recommended service intervals to pr
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RULES AND REGULATIONS Always store equipment properly when not being used. DIAMOND BLADE SAFETY Equipment should be stored in a clean, dry location out Use appropriate steel-centered diamond blades of the reach of children. When storing the saw in freezing manufactured for particular use on your saw. See further weather, blow out the water lines to prevent damage to blade information in this manual. components in the water delivery system. DON'T POLLUTE! Waste oils and other chemicals must
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RULES AND REGULATIONS TOWING SAFETY PRECAUTIONS (TRAILER USAGE) SAW LIFTING AND LOADING SAFETY CAUTION — Transporting Saw CAUTION — Lifting Saw Conform to Department of Transportation (DOT) Safety This saw is very heavy. Use proper heavy lifting Towing Regulations before transporting saw on public procedures and DO NOT attempt to lift by the guards. roads. DANGER — Do Not Stand Upder Saw To reduce the possibility of an accident while transporting the NEVER stand under or allow anyone else to
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RULES AND REGULATIONS NEVER lubricate components or attempt service on a BATTERY running saw. The battery contains acids that can cause injury to the ALWAYS allow the saw a proper amount of time to cool eyes and skin. To avoid eye irritation, ALWAYS wear safety before servicing. glasses or face shielding. Use well insulated gloves when picking the battery up. Use the following guidelines when Prior to service, level the frame surface. handling the battery. Anytime the saw is lifted onto i
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DIMENSIONS See Figures 1 and 2 and Table 1 for saw dimensions. H L G K F I J Figure 1. Chassis and Dimensions — Bottom View TABLE 1. CHASSIS & DIMENSIONS REFERENCE DIMENSIONS DESCRIPTION LETTER in. (mm) A Max Height (Raised/Front Pointer up) 71 in. (1803 mm) B Max Handle Bar Height 47 in. (119 mm) C Max Length (Handle Bars Installed & Front Pointer fully raised) 88 in. (2235 mm) D Length (Handle Bars not Installed & Front Pointer fully raised) 63 in. (1600 mm) E Max Length (Handle Bars Installed
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SPECIFICATIONS E C D A B Figure 2. Chassis and Dimensions — Side View Table 2. Blade and Shaft Specifications Blade Shaft Assembly Oil bath design, fully enclosed housing Blade Shaft Bearings Oil bath lubricated Blade Shaft Diameter 2-3/8 in. (60mm) Arbor Diameter 1 in. (25.4mm) Blade Flanges Quick disconnect system, inner flanges mounted to shaft Blade Flange Sizes 4-1/2 in. and 5 in. (114mm and 127mm) Drive Belt (1) 6G 3VX-500 multi-groove belt Max. Blade Raise Height 17.5 in. (445mm) Blade Moun
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ENGINE SPECIFICATIONS Table 3. Engine/Motor Specifications Engine Manufacturer Deutz Model F2L 2011 Max RPM 3000 Horsepower/Max kW 31.3 HP/23.0 kW Peak Torque 66.3 lb./ft. (90 Nm) Fuel Diesel Fuel Capacity 6.0 gallons/22.7L Air Filter Dual element radial seal with integral turbo pre-cleaner Oil Capacity 7 Qts. (6.6L) Engine Coolant Oil to Air Table 4. Transmission System Specifications Transmission Pump Hydro-gear hydraulic pump Wheel Motors Hydro-gear hydraulic wheel motors Travel Speed 0-275 FPM
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INTENDED USE / FAMILIARIZATION INTENDED USE FEATURES Operate the SP4030 Multiquip Saw, tools and components ■Tri-position handlebars allow for 3-position adjustment in accordance with the manufacturer’s instructions. Use of for optimal maneuverability. any other tools for stated operation is considered contrary ■Engine stop switch conveniently located on operator’s to designated use. The risk of such use lies entirely with control panel. the user. The manufacturer cannot be held liable for damag
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SERIAL TAG INFORMATION 1 2 MODEL SERIAL NO. Figure 3. Serial Tag/Locations SERIAL TAG The serial tag contains the model number and serial number Record these numbers, in case you need to contact the of the saw. The information details all parts that were manufacturer for information or service in the future. included with the saw when it was shipped from the factory, Record your ENGINE model (Item 2), specification number and as well as the date of manufacture. serial number here: The SERIAL TAG
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CONTROLS AND INDICATORS 3 14 5 17 16 7 6 4 13 12 8 2 9 11 1 10 18 15 Figure 4. Controls and Indicators Figures 4 and 5 show the location of the controls, indicators 7. Light Switch – When activated, turns on light. Lights offer and general maintenance parts. The function of each control, better visibility when working indoors. indicator or maintenance part is explained below: 8. Depth Indicator – Indicates relative depth of blade in 1. FNR Handle – Use to engage the saw in a forward or surface