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GAS GRILL
Built-In LP Gas Grill Installation Guide
Tank Enclosure Installation - Pg 22
S-440
S-640
#43165
WARNING: Follow all leak-check procedures
YOU MUST READ THIS OWNER’S GUIDE
carefully in this manual prior to barbecue
BEFORE OPERATING YOUR GAS GRILL
operation. Do this even if the barbecue was
dealer-assembled.
DANGER
If you smell gas:
NOTICE TO INSTALLER: These instructions
1. Shut off gas to the appliance.
must be left with the owner and the owner
2. Extinguish any open fl ames
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2 WARNINGS Keep any electrical supply cord and the fuel supply hose DANGER away from any heated surfaces. Failure to follow the Dangers, Warnings and Cautions con- ® Do not use this Weber tank enclosure kit unless all parts are tained in this Owner’s Manual may result in serious bodily in place. The unit must be properly assembled according injury or death, or in a fi re or an explosion causing damage to to the instructions outlined in the “Assembly Instruction” property. section of t
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3 BUILT-IN CUTOUT DIMENSIONS BUILT-IN STRUCTURE CUTOUT DIMENSIONS BUILT-IN CUTOUT DIMENSIONS 3 ALL DIMENSIONS ARE TO FINISHED SURFACES. S-440 S-640 TOLERANCES WARNING: All countertop fi nished surfaces must be 1 1 1 1 1 30 / ˝ (768.35 mm) 38 / ˝ (971.55 mm) + / ˝ - / ˝ (6.35mm) constructed of a noncombustible material. 4 4 4 4 3 3 1 1 2 34 / ˝ (873.13 mm) 34 / ˝ (873.13 mm) + / ˝ - / ˝ (6.35mm) 8 8 4 4 1 1 3 23˝ (584.2 mm) 23˝ (584.2 mm) + / ˝ - / ˝ (6.35mm) 4 4 3 2 1 2 3 GENERAL CONSTRU
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4 PARTS LIST S-440 Left Door - 1 Lid - 1 Cookbox - 1 Right Door - 1 Warming Rack - 1 OR S-640 Lid - 1 Right Enclosure Panel - 1 Cookbox - 1 Left Enclosure Panel - 1 Front Frame Rail - 1 Rear Frame Rail - 1 Front Vent Panel - 1 Rear Panel Assembly - 1 Rear Vent - 1 Bottom Shelf - 1 ® WWW.WEBER.COM
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5 PARTS LIST Flavorizer® Bars #10 Sheet Metal Screws - 5 5 - 8 S-440 - 12 S-640 Plastic Anchors - 5 Stainless Steel Cooking Grates S-440 - 2 1/2 inch Bolts (1/4 x 20 x 1/2 inch Bolt) - 8 - 3 S-640 #10-32 x 1/4 inch Steel Screws - 7 Collection Tray - 1 Nylon Washer - 8 Catch-Pan Holder - 1 Handle - 2 Handle Hardware - 4 Catch-Pan - 1 Rotisserie - 1 Rotisserie Fork - 4 Disposable Drip Pans - 2 Rotisserie Motor - 1 Hinge Pin- 2 Hair Pin Cotter- 2 Rotisserie Bracket - 1 Corrugated gas line - 1 Keps
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6 ASSEMBLY 1 2 1 2 1 Arrow stickers on Frame Rail (1) and Left Side Panel (2) should point toward each other (shown above). Door Stop Bracket (3) should 3 be positioned as shown (left). 2 ® WWW.WEBER.COM
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7 ASSEMBLY 7 3 ATTENTION! Do not fully tighten screws. Clips should slide freely when installed. 4 ® WWW.WEBER.COM
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8 ASSEMBLY 5 6 Back ® WWW.WEBER.COM
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9 ASSEMBLY 9 7 ® WWW.WEBER.COM
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10 ASSEMBLY ® CAUTION: Use two people to lift and install the Summit Built-In frame assembly. A.) Lift the frame assembly into the “island” structure opening. Make sure the frame is resting level on the fi nished surface of the structure. B.) Adjust the Front Vent to rest squarely on ground. 8 1 1 1 b A. a 1 1 1 a CLEARANCES B. 24" (610 mm) Any Surface 1 Grill Frame a Note: For a countertop treatment: Recommended 19.1 mm (3/4˝ b inch) overhang. Notch front edge for frame to full
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11 ASSEMBLY 11 9 1/4” (6.35 mm) Drill Bit C.) Apply a bead of silicone sealant (1) around the perimeter and front edges of the grill that are in contact with the “island” structure. C. 10 This will prevent moisture seepage. The sealant you use must have a temperature rating above 120°F (48.8° C). (1) S440 S640 ® WWW.WEBER.COM
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12 ASSEMBLY S440 11 12 (2) (3) (1) ® WWW.WEBER.COM
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13 ASSEMBLY 13 S440 S640 13 S440 S640 14 (1) (2) ® WWW.WEBER.COM
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14 ASSEMBLY S440 S640 15 a b Match Holder c ® WWW.WEBER.COM
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15 ASSEMBLY 15 16 1/4” (6.35 mm) Drill Bit S440 S640 17 ® WWW.WEBER.COM
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16 ASSEMBLY S440 S640 18 S440 S640 19 S440 S640 20 ® WWW.WEBER.COM
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17 ASSEMBLY S440 S640 17 21 ® WWW.WEBER.COM
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18 ASSEMBLY S-440 22 S-640 (1) (2) (3) ® WWW.WEBER.COM
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+ + + 19 ASSEMBLY 19 S-440 - 2 AAA S-440 - 1 23 AAA AAA S-640 S-640 - 2 - 4 ™ The Weber Grill Out Handle Light has a “Tilt Sensor”: Lid up - ON / Lid Closed - OFF. The power button (a) activates or deactivates the “Tilt Sensor.” For daytime use, deactivate the sensor by pressing power button (a). a S-640 ® WWW.WEBER.COM
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20 GAS SUPPLY TYPICAL BULK PROPANE GAS SUPPLY INSTALLATION BUILT-IN GAS LINE LOCATIONS We recommend that this installation be done by a LICENSED professional. Note: Leave an access in the “island” structure for gas supply and regulator service that ® is not inside the grill structure. Weber has a gas line and regulator access door (part # GENERAL SPECIFICATIONS FOR PIPING 36311) available from your dealer or call Customer Service at 1-800-446-1071. Note - Contact your local municipality for
