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PRODUCT GUIDE
Sears Item No. 16120
Sears Model No. 415.16120901
KSN No. 640-174093112
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Estimated assembly time: 35-40 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Pat
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TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 If you smell gas: Grilling Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13 1. Shut off gas to the appliance. Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2. Extinguish any open flame. 3. Open lid. Parts List. .
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WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the this product contain chemicals known to the State of side burner shelf or side shelf, California to cause cancer, birth defects, and other reproductive harm. resulting in failure 2. This product contains chemicals, including lead of grill cart components. and lead compounds, known to the State of California to cause cancer, birth
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GRILLING GUIDE – Getting Started Temperature The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from Note: Since 1995, all regulators (the part that attaches to the gas all grill surfaces before first use. We recommend oper
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Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try. With speed. Rotisserie cooking is best done in front of a special experience, you will learn how to work with your grill, creati
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Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking. adding to a smoke box or pan. Place smoke box or pan on top of Grilling can be affected by many external conditions. In cold the cooking grate above the flame. Turn grill on high until the weather, you wi
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Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking We've all heard the saying 'An ounce of prevention is worth a surfaces while grill is hot. pound of cure'. This is great advice when it comes to keeping your grill clean. Storing Your Grill • Clean cooking grates. Routine Care • Store grill in dry
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LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near •LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area. with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Cana
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e s i w k LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder
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Straight Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.Brush soapy solution onto areas circled below, or other similar Hold coupling nut and regulator fittings on your grill. as shown for proper connection
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Safety Tips WARNING s Before opening LP cylinder valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious s When grill is not in use, turn off all control knobs and LP Injury: cylinder valve. •Do not let children operate or play near grill. s If the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply cylinder. Storage of an •Keep grill area clear and free from materials that burn. outdoor cooking gas appliance indoors is
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Ignitor Lighting Sideburner Match Lighting s Do not lean over grill while lighting. 1. Turn ON gas at LP cylinder. 2. Hold lit match to any port on the burner. Push in and turn 1. Turn OFF gas burner control valves. 2. Turn ON gas at LP cylinder. sideburner knob to the HI position. Be sure burner lights and stays lit. 3. Open lid during lighting. 4. To ignite, turn left knob to the HI position. Burner Flame Check 5. Push IGNITOR button rapidly. • Remove cooking grates and flametamers. Light
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• Plated wire grates: Wash grates with concentrated grill Cleaning the Burner Assembly cleaner or use soap and water solution. Dry thoroughly and Follow these instructions to clean and/or replace parts of burner store indoors between cookouts. assembly or if you have trouble igniting grill. • Stainless steel surfaces: To maintain your grill’s high quality 1. Turn gas OFF at control knobs and LP cylinder. appearance, wash with mild detergent and warm soapy water 2. Remove cooking grate and h
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LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for re
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PARTS LIST Key Qty Description NOT Pictured Key Qty Description A 4 CART LEG, LOWER B 1 MATCH HOLDER … 1 HARDWARE PACK C 2 CART LEG … 1 ASSY INSTRUCTION,ENGLISH … 1 ASSY INSTRUCTION,SPANISH D 1 BACK BRACE E 1 FRONT PANEL F 2 WHEEL G 2 AXLE BOLT H 1 SUPPORT BRACKET I 2 LEG EXTENDER J 1 FIREBOX K 1 CONTROL PANEL VALVE/HOSE/REGULATOR L 1 ASSEMBLY M 2 KNOB N 1 IGNITOR O 1 BURNER P 1 ELECTRODE/COLLECTOR Q 2 VENTURI CLIP R 1 HEAT SHIELD, F/FIREBOX S 1 TANK EXCLUSION GRID T 4 SHELF ARM U 2 SIDE SHELF V
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PARTS DIAGRAM Y AA X W Z U U R BB CC V J T T L C O C P B M N K Q A DD D E H G A I S F 16
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ASSEMBLY Cart legs, Lower cart legs, Front panel and Back brace. 1 Insert lower cart legs into cart legs, make sure the holes for tank exclusion wire face inside, and the holes on lower cart legs are aligned to the lower holes on cart legs. Position leg assemblies as shown below. Attach front panel and back brace to legs using eight 1/4’’-20x2’’ carriage bolts and four 1/4’’-20 tee knobs. Do not fully tighten all tee knobs until step6. Front Panel Cart Leg 1/4’’-20 Tee Knob
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Control Panel 3 Attach control panel / HVR assembly to firebox with two #10-24x1/2’’ machine screws, 5x15 fiber washers and #10-24 flange nut. 5x15 #10-24x1/2’’ Fiber Washer Machine Screw Qty.2 Qty.2 #10-24 Flange Nut Qty.2 HVR Assembly Burner 4 Place burner assembly into firebox. Make sure burner tubes are correctly engaged with valves. Fasten the burner assembly to the firebox using 5x15 fiber washers and #10-24x1/2’’ machine screws. Insert #10-24x1-1/4’’ machine sc
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Turn cart upright. Place cart in the upright position. Place firebox assembly onto cart, making sure that regulator hose hangs inside 5 cart and control panel overlaps front panel. Secure firebox to cart using four #10-24x1-1/4’’ machine screws, 5x15 fiber washers and #10-24 wing nuts. 5x15 #10-24 #10-24x1-1/4’’ Fiber Washer Wing Nut Machine Screw Qty.4 Qty.4 Qty.4 Control Panel Front Panel Tank Exclusion Grid 6 Attach tank exclusion grid to lower cart legs with four #8-32x3/8’’ sheet meta
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Side Shelf Arm 7 Slide shelf arms into leg assemblies and secure with one push fastener per arm. Push Fastener Qty.4 Shelf Arm Side Shelf 8 Attach side shelves to shelf arms using four 1/4’’-20x2’’ carriage bolts and four 1/4’’-20 tee knobs per shelf. 1/4’’-20 Tee Knob Qty.8 1/4’’-20x2’’ Carriage Bolt Qty.8 1/4’’-20 Tee Knob Tank Retainer 20
