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mDANGER Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property. mWARNINGS m Do not store a spare or disconnected LP tank under or near this barbecue. m Improper assembly may be dangerous. Please carefully follow the assembly instructions in this manual. m After a period of storage, and/or nonuse, the Weber Gas Barbecue should be checked for gas leaks and burner obs
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WARRANTY Weber-Stephen Products Co. (Weber) hereby There are no other express warrants except as warrants to the ORIGINAL PURCHASER of this set forth herein and any applicable implied Weber Gas Barbecue that it will be free of warranties of merchantability and fitness are defects in material and workmanship from the limited in duration to the period of coverage of date of purchase as follows: this express written Limited Warranty. Some states do not allow limitation on how long an Aluminum Casti
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PATENTS AND TRADEMARKS © 1997 Weber. Weber, , Flavorizer and Crossover are registered U.S. trademarks; Spirit, Gas Catcher , FlameCheck, and Spider Stopper are U.S. trademarks of W eber-Stephen Products Co., 200 East Daniels Road, Palatine, IL 60067-6266. U.S.A. Printed in the U.S.A. 4
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Contents Troubleshooting & Maintenance WARNINGS................................................................ 2 Annual Maintenance......................................... 27 Warranty & Patents.................................................. 3-4 General Maintenance.................................. 28-29 General Instructions.................................................... 6 Troubleshooting................................................ 31 Assembly .......................................
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General Instructions Your Weber Gas Barbecue is a portable outdoor cooking Storage appliance. With the Weber Gas Barbecue you can grill, n The gas must be turned OFF at the LP tank when the barbecue, roast and bake with results that are difficult to Weber Gas Barbecue is not in use. duplicate with indoor kitchen appliances. The closed lid and Flavorizer Bars produce that "outdoor" flavor in the food. n When the Weber Gas Barbecue is stored indoors, the gas supply must be disconnected and the LP
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® ® ® ® ® ® ® ® Step 1 Assembly Check package contents Tools needed Hammer Cooking box (assembly) 7/16 open-end or an adjustable wrench Pliers Lid Block of wood (assembly) Phillips Screwdriver Supplies needed Your LP tank is shipped empty for safety. After setting the LP tank LP fuel scale you will need to fill it. (See Step "Fill LP tank.") You will need a soap and water solution to check for gas leaks. (See Step "Check for gas leaks.") Note - The hardware size of nuts, bolts and screws is g
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R R E E B B E E W W Left frame Tank panel assembly Right frame Front panel Wheel frame Catch pan holder Leg frame Catch pan Frame connector Two drip pans Molded work table Manifold bracket Thermometer Accessory rack Two wheels Warming rack Fuel scale assembly Five Flavorizer Bars 8 R R E E B B E E W W
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Check contents of hardware packs Two plastic buttons (actual size) Two burner control knobs Two 1/4-20 wing nuts (actual size) Two tool holders Ten 1/4 inch nylon washers Eight tubing plugs (two are spares) Two hair pin cotters Two hinge pins (hardware size: 1/4 x 1 1/2 inch clevis pin) Two wheel hubcaps (actual size) 1/4-20 x 2 inch bolt (actual size) Work table spacer Two 1/4-20 x 1 3/4 inch bolts (actual size) 1/4-20 keps nut Six 1/4-20 x 1/2 inch bolts (actual size) Two Phillips screws/wash
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R E B E W Step 2 Step 3 Assemble wheel frame Assemble top frame You will need: wheel frame, two wheels, two wheel hubcaps, You will need: left frame, right frame, two 1/4-20 x 1/2 inch hammer and a block of wood. bolts, two nylon washers and a 7/16 inch wrench. Set one end of wheel frame on the block of wood (or other Note - Work on carpeted area (on grass or one of the hard, protected surface). Put one wheel on axle, WEBER boxes) to protect the finish during frame assembly. side facing up, and
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Step 4 Step 6 Continue frame assembly Add front panel You will need: leg frame, wheel frame, four 1/4-20 x 1/2 inch You will need: front panel and two plastic buttons. bolts, four nylon washers and a 7/16 inch wrench. Turn frame assembly right side up. Place the leg frame onto the tabs of the left frame with the Align the panel with the holes in the frame and insert the dimple to the inside. Figure 3. Place the wheel frame onto plastic buttons through the front panel and frame. Figure 5. the tab
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Your Weber Gas Barbecue burner assembly has been Step 7 factory assembled, pressure and flame tested. As a safety Add cooking box precaution we recommend you check the burner alignment: You will need: frame assembly, cooking box assembly, work a) Do the valves fit into the ends of the burners? table spacer, 1/4-20 keps nut, 1/4-20 x 2 inch bolt, pliers Figure 8 (a). and a 7/16 inch wrench. b) Are the ends of the burners under the washers at the Uncoil the hose. left rear and left front of the
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Step 8 Step 9 Install manifold bracket Install tank panel assembly and frame connector You will need: manifold bracket You will need: tank panel assembly, frame connector, two 1/4-20 x 1 3/4 inch bolts, two nylon washers and a 7/16 inch Hook the bracket onto the manifold at approximately the wrench. center of the length of the manifold. Place your hand underneath the bracket. Lift the manifold, bracket and Insert the tank panel tabs into the slots in the frame brace. cooking box slightly and hoo
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E F Step 10 Step 11 Add fuel scale assembly Install igniter Note - The igniter wires are already attached to the Gas You will need: fuel scale assembly, two 1/4-20 wing nuts Catcher Ignition Chamber and the igniter. This was done to and two nylon washers. factory test the ignition system. Slip the bolts on the back of the fuel scale assembly through the two small holes in the tank panel. Make sure indicator The igniter lock nut is on the igniter. rod of fuel scale is on the left side of the whe
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E F E E F F Step 12 Step 13 Set LP fuel scale Fill LP tank Note - The LP tank manufacturer is responsible for the You will need: LP tank (empty). materials, workmanship and performance of the tank. If Note - For accuracy, the fuel scale must be set with an the tank has a defect, malfunctions, or you have a empty tank. question regarding the tank, call the tank manufacturer's We utilize various LP tank manufacturers. Some of the customer service center. The phone number is on the tanks we receive
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E F Route the hose so it will not interfere with the scale Step 14 indicator rod. Check that all burner valves are off The hose and regulator are connected in the following You will need: one burner control knob. manner: Valves are shipped in the OFF position, but you should Slide back the collar of the quick disconnect on the tank check to be sure. Put the knob on each valve. Check by valve. Push the male fitting of the regulator into the quick pushing down and turning clockwise. If they do no
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Check: Step 16 a) Hose to manifold connection. Figure 19 (a). Check for gas leaks b) Regulator to tank connection. Figure 19 (b). m DANGER mWARNING: If there is a leak at connection (a) Do not use an open flame to check for gas retighten the fitting with a wrench and recheck for leaks. Be sure there are no sparks or open leaks with soap and water solution. flames in the area while you check for If a leak persists after retightening the fitting, turn OFF leaks. This will result in a fire or expl
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Step 17 Step 18 Install the bottom tray Install Flavorizer Bars and Cooking Grates You will need: bottom tray, catch pan holder, catch pan and You will need: five Flavorizer Bars and two cooking grates. one drip pan. Set the Flavorizer Bars side to side in the cooking box. Figure 20. Finger grip on front Front side of catch edge of bottom tray pan holder Figure 22 Hook the ends of the catch pan holder into the hole in the bottom tray. Figure 23. The front of the catch pan holder Figure 20 must
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Step 19 Step 20 Install Lid Add tool holders, control panel and burner control knobs You will need: lid, two hinge pins and two hair pin cotters. You will need: two tool holders, control panel, two Phillips Set the lid in place. Align the hinges at the rear of the screws/washers, a Phillips screwdriver, and two burner barbecue. Insert hinge pins from the outside. Insert hair pin control knobs. cotters into the small holes in the hinge pins. Figure 25. Hook the tool holders over the frame rail.
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Step 21 Complete accessory installation You will need: work table, accessory rack, warming rack, four tubing plugs and thermometer. Set the accessory rack across the bottom braces in front of the frame connector. Figure 27 (a). Open the lid and set the warming rack into the slots at the rear of the cooking box. Figure 27 (b). Set the work table onto the left side rails and work table spacer. Figure 27 (c). Note: Work table should rest between the frame rails and on the work table spacer installe
