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Gas Barbecue
Use, Care & Assembly Manual
With Grill Lighting Instructions
7700 LP Gas Series
ASSEMBLER/INSTALLER:
Leave these instructions with the consumer.
CONSUMER/USER:
Read all instructions and keep in a safe place for future reference.
www.coleman.com For Outdoor Use Only
IIM MP PO OR RT TA AN NT T
Read this manual carefully before assembling,
using or servicing this grill. Keep this manual for
future reference. If you have questions about
assembly, operation, servicing or repair of this
g
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Contents WARNING General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 IF YOU SMELL GAS: General Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1. Shut off gas to the appliance. Electrical Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2. Extinguish any open flame. Fuel Connections Other Than Portable L.P. Cylinders . . . . .
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3 1 2 General Safety Information cont. 4 7 36" 8 5 6 General Installation • Installation must conform with local codes or, in the absence of local 9 codes, with either the National Fuel Gas Code, ANSI Z223.1 (USA), CAN/CGA-B149.1, Natural Gas Installation Code or CAN/CGA-B149.2, Clear Propane Installation Code (Canada). To check local codes, see your local L.P. gas dealer or natural gas 36" company listed in the Yellow Pages for recommended installation pro- (90cm) cedures and regulations.
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Electrical Attachments Fuel Connections Other Than Portable L.P. Cylinders cont. When using an electric attachment with grill, follow specification and warning statements accompanying the attachment. THE PIPING SYSTEM MUST BE INSTALLED IN ACCORDANCE IMPORTANT: If using an external electrical source, the installed WITH NATIONAL FUEL GAS CODE IN THE USA, INCLUDING: appliance must be electrically grounded according to local codes or, in the absence of local codes, with the National Electrical 1. T
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L.P. Gas Cylinder L.P. Gas Cylinder cont. DANGER CAUTION • DO NOT insert any foreign objects into the valve outlet. Have the gas dealer weigh cylinder after filling to ensure that You may damage the valve. A damaged valve can cause the cylinder is not overfilled. a leak, which could result in explosion, fire, severe per- sonal injury or death. Hose and Regulator WARNING The Type 1 connection system has the following features: • Cylinders must be stored outdoors out of the reach of 1.The system
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Filling and Purging Type 1 Transporting the Cylinder cont. L.P. Gas Cylinders cont. WARNING 13 Handle a full cylinder with care. Gas is under high pressure. CGA-510 POL DANGER • NEVER store a spare L.P. gas supply cylinder under the grill body or inside grill enclosure or in the vicinity of any heat producing appliance. (Fig. 12) • NEVER fill the cylinder beyond 80% full. Failure to follow this information exactly could result in an explosion and/or fire causing death or serious injury. 12 P
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Assembly/Set up ■ Remove components from package. Rotisserie Hardware Rear Trim Plate Blister Pack Warming Racks Right Firebox Left Fryer Side Table Assembly Grates Fryer Grease Pan Cart Spacer Fryer Heat Cart Spacer Shield Cylinder Support Center Left Right Base Base Burner Heat Tents™ Base Wire Mesh Left Door Right Door Basket Stop Stop Thermometer Reservoir Grease Pan Left Right Panel Panel Grease 9-Volt Grease Rear Tool Cup Battery Cups Panel Hook Supports Rear Panel Door Magnets Door Non-Lo
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NOTE: Use a large piece of cardboard or a ground cloth to protect the painted finish on the grill. NOTE: The base pieces are assembled up-side- Step down in this step. 1 1-A Right Base Hardware shown actual size (TN) M6 x 15mm Screw (8) Qty. Grill Label TN Center Base TN (x8) Left Base 1-A. Arrange the three base pieces on the ground as shown. Assemble the Right Base and the Left Base to the Center Base using two screws (TN) in each corner. Note: Arrange the Center Base so the Grill Label is
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Carefully turn the assembly Assemble the Right Side Right-Side-Up. Panel. Engage the Locking Assemble the Left Side Step Step Casters to prevent Panel. 2 3 movement during the rest of the assembly process. 2-A. Assemble the Cylinder 2-A Retaining Bolt to the 3-A. Assemble the Hardware shown actual size Cylinder Support. Right Side Panel NOTE: On some and the Left Side models, the Cylinder Panel to the Base Retaining Bolt is using four Screws (TN) pre-installed by the (TN). M6 x 15mm Screw f
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Front Assemble one Rectangle Hardware shown actual size Spacer to the Grill Cart. Assemble two small door Step Step magnets to the Cart Base. 4 5 (JD) M6 x 8mm Screw (4) Qty. 5-A. Fasten one Front Door Stop to the Left Panel and one Hardware shown actual size Front Door Stop to the Right Panel using two Screws (JD) in each Door Stop. 5-A Note Tab (VP) (TN) Location Self Tapping Screw M6 x 15mm Screw (4) Qty. (4) Qty. 4-A. Assemble one Rectangle Spacer between the Left and JD (x2) Right Panel
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Assemble the Sliding Door Assemble the Cart Spacer into the tracks from the rear to the Grill Cart. and set in the closed posi- Step Step tion. Hardware shown actual size 7 8 No tools required for this step. (TN) M6 x 15mm Screw 7-A 7-A. Position the Sliding (4) Qty. Door as shown in 7-A. 8-A Cart Spacer TN (x4) 7-B. Carefully align the 7-B rollers with the bottom door track. You will need to raise the lead- ing edge slightly to clear the Door Stops during assembly. View of Grill from Rear 7
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Front Install Rear Center Panel. Hardware shown actual size Step 9 (TN) M6 x 15mm Screw (4) Qty. 9-A TN (x4) Rear Center Panel 9-A. Assemble the Rear Center Panel to the cart assembly 9-B using four Screws (TN). Tighten all fasteners. TN 12
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Front Front Install Rear Panels. Install Four Door Magnets. Open the door to complete this step. Hardware shown actual size Step Step 10 11 (TN) M6 x 15mm Screw Hardware shown actual size (8) Qty. 10-A TN (x8) (UO) (TN) M6 Locking Hex Nut M6 x 15mm Screw (8) Qty. (8) Qty. 11-A Rear TN (x4) Panel Rear Panel UO (x4) Door Magnet 10-A. Assemble two Rear Panels to the cart assem- 11-A. Assemble two Door Magnets to the Right Panel with four Screws (TN) and four Locking Hex Nuts (UO). bly using eig
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Front Assemble Firebox to the Grill Cart. NOTE: A second person is Step needed when aligning the 12 Firebox to the Grill Cart. 12-A Firebox Grill Cart 12-A. Carefully place the Firebox onto the Grill Cart . Do not damage the Electrode Wires (see Fig. 7-B and 7-C). The Electrode Wires must be routed through the openings near the front and back of the Firebox. 12-B 12-C Do Not Pinch Electrode Wires 14
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Fasten the Firebox to the Hardware shown actual size Grill Cart. Step 13 (TN) (DY) M6 x 15mm Screw M6 Flat Washer (4) Qty. (4) Qty. 13-A. Lower the Firebox until it is supported 13-A Firebox by the flanges on the Right and Left Side Panels. LOOSELY fasten the Firebox to the Right Side Panel with two Flat Washers (DY) and two Screws (TN) as shown in Fig. 13-A. NOTE: You will tighten these screws LATER (during Step 13-B), after the left side of the Firebox is attached to the Grill Cart (
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NOTE: The Grill Lids should Hardware shown actual size be opened for Step 14 and 15. Assemble Right Side Table to Step the Grill. 14 (TN) M6 x 15mm Screw (4) Qty. 14-A. Raise the Grill Lids. 14-A Right Side Firebox Place the Right Side Table against the Table Firebox and on top of the Right Rear Panel. Right Rear Panel 14-C Flange 14-B TN (x4) 14-B. LOOSELY install four Screws (TN) upward through the Flange of the Right Rear Panel into the Right Side Table. NOTE: You will tighten these scr
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Assemble Right Side Hardware shown actual size Table to the Grill (continued). Step 15 (CX) (TN) (DY) M6 x 20mm Screw M6 x 15mm Screw M6 Flat Washer (2) Qty. (2) Qty. (2) Qty. 15-A. LOOSELY assemble two additional 15-A Screws (TN) and two Flat Washers (DY) through the Firebox into the Right Side Table at the rear of the grill. 15-B TN (x2) DY (x2) View of Grill from Rear 15-C. Assemble two additional Screws (CX) 15-C through the Right Side Table into the Firebox at the front of the grill.
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NOTE: The Grill Lids must be Hardware shown actual size opened for Step 16 and 17. Assemble Left Fryer Assembly Step to the Grill. 16 (TN) M6 x 15mm Screw (1) Qty. 16-A. Raise the Grill Lids. 16-A Left Fryer Place the Left Fryer Assembly Assembly against the Firebox and on top of the Left Rear Panel. 16-C Left Rear Panel Flange 16-B TN 16-B. Align three studs from Left Fryer Assembly with slots in flange of the Left Rear Panel. LOOSELY install one Screw (TN) upward through the Flange of
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Assemble Left Fryer Hardware shown actual size Assembly to the Grill (continued). Step 17 (CX) (TN) (DY) M6 x 20mm Screw M6 x 15mm Screw M6 Flat Washer (2) Qty. (2) Qty. (2) Qty. 17-A. LOOSELY assemble two additional 17-A Screws (TN) and two Flatwashers (DY) through the Firebox into the Left Fryer Assembly at the rear of the grill. 17-B TN (x2) DY (x2) View of Grill from Rear 17-C. Assemble two additional Screws (CS) 17-C through the Left Fryer Assembly into the Firebox at the front of the
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Assemble the Fuel Hose Fitting from the Grill to the 18-B Fryer Assembly. Step Collar on 18 the Quick Coupler 18-A Male Hose Fitting 18-B. Retract the Collar on the Quick Coupler before insert- ing the Male Hose Fitting. Fully insert the Male Hose Fitting into the Quick Coupler. Release the Collar to lock the connection. Fuel Hose from Fryer Assembly 18-A. Assemble the Fuel Hose Fitting from the Grill to the Fryer Assembly. 18-C Caution: For leak-check WARNING: procedure, read and follow
