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PRODUCT GUIDE
MODEL 466250511
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-888-430-7870.
IMPORTANT: Refer to the
instructions inside when
Estimated assembly time: 30-40 minutes
converting this grill to
Natural Gas.
The following are trademarks registered
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TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 If you smell gas: Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1. Shut off gas to the appliance. Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2. Extinguish any open flame. 3. Open lid. Parts Di
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WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the this product contain chemicals known to the State of side burner shelf or side shelf, California to cause cancer, birth defects, and other reproductive harm. resulting in failure 2. This product contains chemicals, including lead of grill cart components. and lead compounds, known to the State of California to cause cancer, birth
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LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near •LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area. with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Cana
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e s i w k LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder
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Straight Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.Brush soapy solution onto areas circled below, or other similar Hold coupling nut and regulator fittings on your grill. as shown for proper connection
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Safety Tips Before opening LP cylinder valve, check the coupling nut for WARNING tightness. When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. Never move grill while in operation or still hot. Injury: Use long-handled barbecue utensils and oven mitts to avoid • Do not let children operate or play near grill. burns and splatters. • Keep grill area clear and free from materials that burn. Maximum load for side
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Burner Flame Check •Remove cooking grates and troughs. Light burners, rotate WARNING knobs from to . You should see a smaller flame in position than seen on . Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also. Always check flame prior to each use. If in use. only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. CAUTION If ignition does NOT occur in 5 seconds, turn the burn
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Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas OFF at control knobs and LP cylinder. 2. Remove cooking grates and troughs. SPIDER ALERT! 3. Remove cotter pins and carryover tubes from front of burners. 4. Remove cotter pin and lift burner to disengage from SPIDER AND WEBS bracket on firebox. INSIDE BURNER TUBE 5. Use flat blade screwdriver to pry off electrode from burner. Electro
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LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for re
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PARTS LIST Key Qty Description Key Qty Description A 1 OUTER TOP LID MM 3 COOKING GRATE, MAIN B 1 INNER LINER, F/ LID NN 1 WARMING RACK C 1 HANDLE, F/ TOP LID OO 1 SIDEBURNER D 2 END CAPS, F/ HANDLE PP 1 ELECTRODE, F/ SIDEBURNER E 1 LOGO PLATE, W/ TEMP GAUGE QQ 1 SIDEBURNER GRATE F 1 HARDWARE F/ TOP LID RR 2 CASTER, LOCKING G 2 RUBBER BUMPER, RECTANGLE SS 2 CASTER, FIXED H 2 RUBBER BUMPER, ROUND TT 1 IGNITOR WIRE, F/ SIDEBURNER I 1 FIREBOX UU 1 GROMMET J 1 MATCH HOLDER AND CHAIN VV 1 TANK SCREW
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PARTS DIAGRAM F H E G A B I NN D C M MM K Z WW WW L JJ EE J X P N II Q R QQ FF KK O PP Y GG OO LL TT W Q R V UU U HH DD T BB BB S AA CC RR VV SS 12
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ASSEMBLY Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A. 1 Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front. After all 4 casters are secure remove the Bent U Pin and save for future maintenance. A Non-lock caster Bent U pin Locking caster Bo
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Place lower back panel between side 3 panels at rear of bottom shelf. Secure lower back panel to side panels using two 1/4-20x1/2” screws on each side. 1/4-20x1/2” screw Lower back panel This step requires two people 4 to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart. Grill head Re
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Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and 5 facing the front. Secure upper holes using one 1/4-20x1½” screw and fiber washer on each side. Secure lower holes using one 1/4-20x1½” screw on each side. fiber washer Door Hinge Pin Front brace 1/4-20x1½” screw Note: some parts omitted for clarity of illustration On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back
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screws, Attach right side fascia to right side shelf using four #10-24x3/8” 5mm lock washers and 5mm flat washers, shown A. 7 Insert flange on right side shelf into side shelf brackets on right side of firebox, shown B. Attach right side shelf using two 1/4-20x3/4” screws and 1/4” nut, shown C. . Attach front of shelf using two #8x3/8” self-tapping screws and large flat washers, shown D. Attach rear of shelf using one 1/4-20x1½” screw, shown E. A B 5mm Flat Washer 5mm Lock Washer #10-24x3/8
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left side fascia left side shelf Attach left side fascia to left side shelf using four #10-24x3/8” screws, 5mm lock washers and 5mm flat washers, shown A. 8 Insert flange on left side shelf into side shelf brackets on side of firebox, shown B. Attach left side shelf using two 1/4-20x3/4” screws and 1/4” nuts, shown C. . Attach front of shelf using two #8x3/8” self-tapping screws and large flat washers, shown D. Attach rear of shelf using one 1/4-20x1½” screw, shown E. B A side shelf bracket
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First, remove the two screws and lock washers attached to the sideburner valve bracket. 9 Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using screws and lock washers that were removed from bracket, shown A. Place sideburner bezel over valve stem on front side of fascia. Align small holes on bezel with upper and lower holes on fascia. A
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Insert sideburner into left shelf. The stud on bottom of the burner fits into the rear small hole in sideburner drip pan, shown A. 10 Secure burner to sideburner drip pan with Wing nut, shown B. Under sideburner shelf, attach sideburner ignitor wire to electrode. Make sure burner tube engages sideburner valve, shown B. Place sideburner cooking grate onto sideburner shelf, aligning grate legs with holes in shelf, shown C. A Sideburner Sideburner drip pan Burner tube B Electrode Burner tube Sidebu
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Connect each of the wires from the main burner electrodes, and sideburner electrode into the back of the Electronic Ignition 11 Module.Total (4) connections. Connect the two wires[(a) and (b)] from the switch wiring harness into the back of the Electronic Ignition Module. Total (2) connections, shown A. Release the cap and nut from electronic ignition module. Attach electronic ignition module to the cart left side panel with the nut, shown B. Insert AA battery into ignition module, negative (
