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MODEL 463460708 • PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION: WARNING:
Read and follow all safety statements, assembly Failure to follow all manufacturer’s instructions could
instructions, and use and care directions before result in serious personal injury and/or property
attempting to assemble and cook. damage.
INSTALLER/ASSEMBLER: CAUTION:
Leave this manual with consumer. Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
neces
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WARNING DANGER CALIFORNIA PROPOSITION 65 If you smell gas: 1. Combustion by-products produced when using this product contain chemicals known to the State of 1. Shut off gas to the appliance. California to cause cancer, birth defects, and other reproductive harm. 2. Extinguish any open flame. 2. This product contains chemicals, including lead 3. Open lid. and lead compounds, known to the State of 4. If odor continues, keep away from the California to cause cancer, birth defects or other a
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TABLE OF CONTENTS For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 To insure your satisfaction Grill Service Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 and for follow-up service, Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2 register your grill Safety Symbols. . . . . . . . . . . . . . . . . .
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LP Tank USE AND CARE • The LP tank used with your grill must meet the following requirements: DANGER • Use LP tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • LP tanks must be constructed and marked in accordance with specifications for LP tank of the U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339,
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e s i w k LP Cylinder Exchange Connecting Regulator to the LP Cylinder • Many retailers that sell grills offer you the option of replacing 1. LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2. Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylind
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Straight Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder. 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4. Brush soapy solution onto areas where bubbles are shown in Hold coupling nut and regulator picture below: as shown for proper connection to LP cyl
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Safety Tips s Before opening LP cylinder valve, check the coupling nut for WARNING tightness. s When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. Injury: s Never move grill while in operation or still hot. s Use long-handled barbecue utensils and oven mitts to avoid • Do not let children operate or play near grill. burns and splatters. • Keep grill area clear and free from materials that burn. s Maximum load for side
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Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate WARNING knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also. Always check flame prior to each use. If in use. only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. HIGH CAUTION LOW If ignition does NOT occur in 5 seconds, turn the burner
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Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grates and flame tamers. SPIDER ALERT! 3. Remove screws and carryover tubes from rear of burners. 4. Remove screw and washers to disengage burner from bracket on firebox. SPIDER AND WEBS INSIDE BURNER TUBE 5. Remove screws to detach electrode from burner. Electrode should remai
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ON OFF OFF OFF ON OFF OFF ON Indirect Cooking Food Safety Poultry and large cuts of meat cook slowly to perfection on Food safety is a very important part of enjoying the outdoor the grill by indirect heat. The heat from selected burners cooking experience. To keep food safe from harmful bacteria, circulates gently throughout the grill, cooking meat or poultry follow these four basic steps: without the touch of a direct flame. This method greatly reduces Clean: Wash hands, utensils, and su
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CARE AND CLEANING OF YOUR STAINLESS STEEL GRILL Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The perception that many people have is that stainless steel will not rust. That is not the case in certain conditions. Rust marks are regular steel particles that have become attached to the surface of stainless steel. They may also occur if you are using a steel wool or wire wool scouring pad instead of a nylon scouring pad to clean your grill
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PARTS LIST – Model No. 463460708 Key Qty Description Part # Key Qty Description Part # A 1 Firebox . . . . . . . . . . . . . . . . . . . . . . . . . 80009946 GG 1 Grease Cup . . . . . . . . . . . . . . . . . . . . . 80000270 B 4 Tube Burner . . . . . . . . . . . . . . . . . . . . . 80009947 HH 1 Left Door. . . . . . . . . . . . . . . . . . . . . . . . 80016592 C 1 Electrode, Main Burner. . . . . . . . . . . . . 80009948 II 1 Right Door . . . . . . . . . . . . . . . . . . . . . . 80016593 D 3 Car
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PARTS DIAGRAM – Model No. 463460708 G H E S R MM F Q LL D B A U I V M K X T C N L W Y J FF O AA N NN GG O BB Z P KK JJ II HH CC EE DD OO 463460708 • 13
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Rear Front Rear ASSEMBLY – Model No. 463460708 Attach the two locking casters at the rear of the bottom shelf and the two non-locking casters at the front. Use the 1 provided caster wrench to fully tighten casters. Non-locking caster Locking caster Bottom shelf Attach side panels to bottom shelf using three 1/4-20x1/2” 2 screws, 7mm lock washers, and 7mm flat washers per panel. 1/4-20x1/2” screw IMPORTANT: Panel with large hole must Be on left side of bottom shelf. 7mm lock washer 7mm flat was
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Rear Attach front brace to side panels using two #10-24X1/2” screws, 5mm lock washers and 5mm flat washers on each side. 3 3 Magnet 5mm flat washers #10-24x1/2” screws 5mm lock washers Insert wire ends on tank exclusion shelf into bottom shelf (A). Attach with two #8-32x3/8" screws diagonally. Tighten two #8- 4 32x3/8" screws at the back of tank exclusion wire first (B). Line up the front of tank exclusion wire to holes in top brace and secure with two #8-32x3/8" screws and #8-32 flange nuts.
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Two #8-32x3/8" machine screws are installed partially in the cart side panel. Slide door hinges onto the screws as shown. 5 Secure right door with four #8-32x3/8" machine screws. Repeat assembly for left door. #8-32x3/8" machine screw This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, 6 aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Insert four
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fiber washer Mount fascia onto side shelf using three #10-24x1/2" screws, 5mm lock washers and 5mm flat washers (A). 7 Hang side shelf on tabs mounted on the firebox. Secure shelf brackets to cart side panel using two 1/4-20x1/2" screws, fiber washers and 1/4-20 flange nuts on each bracket (B). Secure fascia to firebox using two 1/4-20x1/2" screws, 7mm lock washers and 7mm flat washers (C). Repeat on CAUTION front bracket SHARP EDGES! Wear gloves if necessary. Flange Nut B B 1/4-20x1/2” screw
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Place drip pan onto sideburner shelf. Secure with #10-24x 1/2" screws, insulation washers, 5mm flat washers, 5mm 9 lock washers , #10-24 hex nuts, #10-24x 1/2” screws, 5mm lock washers, 5mm flat washers and side burner lid supports. #10-24 x ½" Screws Insulation Washers 5mm Flat Washers 5mm Lock Washers #10-24 Hex Nut 5mm Flat Washers 5mm Lock Washers #10-24 x ½" Screws Remove two #8-32x3/8" screws from sideburner valve bracket. From behind the fascia, place sideburner valve bracket into 1
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Valve Burner tube Insert sideburner into sideburner drip pan (A), make sure burner tube engages with sideburner valve. Illustration (B) shows 11 correct burner-to-valve engagement. Center stud on bottom of sideburner fits into center hole in sideburner drip pan. Secure with one wingnut (C). Connect sideburner ignitor wire to sideburner electrode. B Sideburner C Electrode Sideburner ignitor wire A Place sideburner cooking grate into holes in drip pan. 12 Sideburner grate 463460708 • 19
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Front of firebox Flame tamer Place four flame tamers over burners by inserting tabs into slots in front of firebox. Opposite ends of flame tamers rest on 13 pins in back of firebox. Place cooking grates into grill bottom. 14 Cooking Grates 20 • 463460708 Back of firebox Flame tamer
