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Hustler Z
Parts Manual
•••••••
Hustler Turf Equipment
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P.O. Box 7000
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Hesston, Kansas
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67062-2097
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WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. IMPORTANT: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any forest-covered, brush-covered, or grass-covered unimproved land. Other states or federal areas may have similar laws. This spark ignition system complies wi
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Table of Contents Chapter 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Chapter 2 Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Chapter 3 Hydraulic System Installation—S/N 07120009 and higher . . . . . . . 3-2 Hydraulic System Installation—S/N prior to 07120009 . . . . . . . . . . 3-6 Chapter 4
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54" Rear Discharge Deck Assy—S/N 08010000—08100000 . . . . 7-20 54" Rear Discharge Deck Assy–S/N Prior to 08010000. . . . . . . . . 7-22 54" Rear Discharge Deck Pulley Assy—S/N 08100000 & Higher . 7-24 54" Rear Discharge Deck Pulley Assy—S/N Prior to 08100000 . . 7-26 Spindle Assembly–796235. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28 Spindle Assembly–796680. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29 Chapter 8 Deck Installation . . . . . . . . . . .
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Chapter 1 General Information This Manual covers Hustler Z models 927723A/B, 927749A/B, 927756A/B, 927772A/B, 927798A/ B, 927806A/B, 927814A/B, 928432, 928853A/B, and 928861A/B, with serial numbers higher than 07020000. Frequently Ordered Parts PART NO. DESCRIPTION 027912 Lubrizol 7 oz. Bottle 027920 Lubrizol 10 oz. Bottle 768341 Hydraulic Oil Filter 781443 Pump Drive Belt 797696 Blade, F18.50"-H-F-CW (54" Side Discharge Deck) 794685 Blade, F20.50"-H-F-CW (60" Side Discharge Deck) 798496 Blade,
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Using this manual Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed neces- sary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts. Options Available From Your Dealer PART NO. DESCRIPTION 108556 "A" Baf
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Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS NM SIZE FT-LBS NM .250 8.2 11.1 M3 1 1.3 .312 17 23 M4 2.2 3 .375 30 40 M5 4.5 6.1 .438 48 65 M6 7.7 10.4 .500 73 99 M8 18.5 25 .562 105 143 M10 37 50 .625 145 200 M12 64 87 .750 260 350 M14 80 108.5 .875 420 565 M16 160 215 1.00 6
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1-4 108602 10/08
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Chapter 2 Contents Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Footrest Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 108602 10/08 2-1
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Rivet Nut Installation FOR KAWASAKI 4 3 26 HP LIQUID COOLED ONLY 2 6 1 2 3 2 3 2 FOR ALL MOWERS EXCEPT 26 HP LIQUID COOLED 2 5 4 3 SERVICE MFG. PART ITEM NO. QTY. DESCRIPTION PART NO. NO. 1 548032 107701 1 TRACTOR FRAME (54" SIDE DISCHARGE) 547760 106211 1 TRACTOR FRAME (60" SIDE DISCHARGE) 547752 106039 1 TRACTOR FRAME (66" SIDE DISCHARGE) 548545 108093 1 TRACTOR FRAME (54" REAR DISCHARGE) 2 808493 808493 13 3/8-16 THREAD RIVET NUT 3 600961 600961 8 1/2-13 THREAD RIVET NUT 4 808477 808477 2 1/
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Footrest Assembly 1 2 3 4 5 6 5 1 7 ITEM SERVICE MFG. QTY DESCRIPTION NO. PART NO. PART NO. 1 359547 359547 2 STEP TREAD 2 395533 395533 1 FLOOR 3 305615 305615 2 PLATFORM STEP TREAD 4 086660 086660 2 NT .375-16 HX LK NY 5 767954 767954 4 FW .406 X .812 X .060 SAE HD ZN 6 781880 781880 2 RUBBER BUMPER 7 052860 052860 2 CS .375-16 X 1.250 HX G5 ZN NOTES: 1. Do not tighten, Item 2 (348276 Floor) must be able to pivot on these bolts. 108602 10/08 2-3
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2-4 108602 10/08
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Chapter 3 Contents Hydraulic System Installation—S/N 07120009 and higher . . . . . . . . 3-2 Hydraulic System Installation—S/N prior to 07120009 . . . . . . . . . . . 3-6 108602 10/08 3-1
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Hydraulic System Installation—S/N 07120009 and higher 4 2 3 19 1 18 21 15 19 5 22 20 32 6 8 FRONT 7 23 14 17 11 16 10 24 12 25 22 31 9 27 26 10 19 30 11 20 29 16 17 11 28 12 13 25 3-2 108602 10/08
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Hydraulic System Installation—S/N 07120009 and higher ITEM SERVICE MFG. QTY DESCRIPTION NO. PART NO. PART NO. 1 768515 768515 2 FW .281 X .625 X .051/.080 HD ZN/YL 2 055947 055947 2 CS .250-20 X .500 HX G5 ZN 3 032771 032771 1 STRAINER 4 032763 032763 1 BREATHER CAP 5 548636 349860 1 RESERVOIR 6 034272 034272 4 NT .312-18 HX G5 ZN 7 768523 768523 4 FW .343 X .687 X .051/.080 HD ZN/YL 8 601133 601133 1 PUMP, HYD 12CC W/ FAN RH 9 601134 601134 1 PUMP, HYD 12CC W/ FAN LH 10 041707 041707 4 NT .437
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HYDRAULIC SYSTEM CHARGING PROCEDURE 1. Set handles in the neutral position. 2. Start engine at idle. 3. Let run for a minimum of 30 seconds. 4. Stroke handles to forward position. 5. If motors do not turn in 15 seconds return handles to neutral and repeat step 3 and 4 (one time). 6. If motors do not turn after second attempt, shut off the engine and check for oil at the pump. 7. Increase throttle to half speed and work handles through forward and reverse position until the motor operates smoo
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Hydraulic System Installation—S/N prior to 07120009 4 3 2 17 1 16 19 18 15 20 5 17 31 6 8 22 7 10 FRONT 21 12 11 14 23 24 20 30 26 18 25 17 10 11 29 9 28 11 27 13 12 24 3-6 108602 10/08
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Hydraulic System Installation—S/N prior to 07120009 ITEM SERVICE MFG. QTY DESCRIPTION NO. PART NO. PART NO. 1 768515 768515 2 FW .281 X .625 X .051/.080 HD ZN/YL 2 055947 055947 2 CS .250-20 X .500 HX G5 ZN 3 032771 032771 1 STRAINER 4 032763 032763 1 BREATHER CAP 5 548636 349860 1 RESERVOIR 6 034272 034272 4 NT .312-18 HX G5 ZN 7 768523 768523 4 FW .343 X .687 X .051/.080 HD ZN/YL 8 781062 781062 1 HYDRO-GEAR PUMP, BDP-10A-300 9 781047 781047 1 HYDRO-GEAR PUMP BDP-10A-400 10 041707 041707 4 NT
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HYDRAULIC SYSTEM CHARGING PROCEDURE 1. Set handles in the neutral position. 2. Start engine at idle. 3. Let run for a minimum of 30 seconds. 4. Stroke handles to forward position. 5. If motors do not turn in 15 seconds return handles to neutral and repeat step 3 and 4 (one time). 6. If motors do not turn after second attempt, shut off the engine and check for oil at the pump. 7. Increase throttle to half speed and work handles through forward and reverse position until the motor operates smoo
