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Model 1022/1024
Includes Remote Control
(Up to 7 Single Button Programmable Controls Available)
Safety Beam System must be installed to close door.
For use only with sectional doors. Your Residential
Operator comes with a Rail Assembly which is standard for
up to a 7 foot high door.
®
Homelink and Car2U™ compatible
For Answers and Assistance:
1.800.354.3643
or visit www.geniecompany.com
SAVE THIS MANUAL FOR FUTURE REFERENCE
®
Homelink is a registered trademark of Johnson Co
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SAFETY INFORMATION OVERVIEW OF POTENTIAL HAZARDS Garage doors are large, heavy objects that move with the help of springs under high tension and electric motors. Since moving objects, springs under tension, and electric motors can cause injuries, your safety and the safety of others depend on the owner or user of this system to read, understand and implement the information in this manual. If you have questions or do not understand the information presented, contact The Genie Company or an auth
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TABLE OF CONTENTS OPERATOR FEATURES ® SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE INTELLICODE Rolling Code Security System. An electronic rolling code system that enhances the security of SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 the door operator by continuously changing the access code each time the remote control is used. The door operator OPERATOR FEATURES . . . . . . . . . . . . . . . . . . . . .
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FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM PRE-INSTALLATION CHECK LIST Things to consider if you are planning to "Do-it-yourself." This operator is designed for use with SECTIONAL doors only. In many cases you will be replacing an existing door operator with a new one, however, if this will be the first operator installed there are some pre-installation issues which need to be addressed. They are as follows: The Genie Company recommends that you read and fully understand all information
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TYPICAL SECTIONAL DOOR INSTALLATION FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM Pg. 18 Pg. 12 5 1 Pg. 11-12 2 TYPICAL SUPPORT ADDED BRACKET HEADER BRACKET MOUNTING BOARD BRACES POWER CORD (APPROX. 45 IN.) TO 120V GROUNDED OUTLET EXTENSION SPRING OR TORSION SPRING Pg. 13 4 NOTE: This operator is designed for Pg. 16-17 use with SECTIONAL doors only. Pg. 16-17 6 3 3 Pg. 10 SAFETY BEAMS MAX. 6" MIN. 5" 7 Pg. 11 SECTIONAL DOOR WARNING To reduce the risk of injury to persons or damage to property
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©Overhead Door Corporation 06/2007 RECOMMENDED TOOLS FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM Pencil 3/16" Drill Bit Carpenter’s level Drill Wire strippers Adjustable wrench Ratchet Tape measure Step ladder 1/4", 7/16", 3/8" and Hammer Phillips screwdrivers Safety Glasses 1/2" Sockets PARTS IDENTIFICATION - Not Shown Full Size . ARRANGING BOX CONTENTS FOR ASSEMBLY ORGANISATION DU CONTENU DE LA BOÎTE POUR LE MONTAGE DISPOSICIÓN DEL CONTENIDO DE LA BOLSA PARA EL MONTAJE Remove internal box
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Shown Full size ( FASTENERS - See Parts List below for full description.) BAG NO. DESCRIPTION QUANTITY 0 RAIL SECTION CLAMP 2 RAIL CLAMP BOLT – 5/16''-18 x 5/8'' 8 HEX FLANGE NUT – 5/16''-18 8 1 BOLT – 5/16''-18 x 1/2'' 3 Rail Clamp Bolt - 5/16"-18 x 5/8" 2 CLEVIS PIN, LONG – 5/16" x 3" 1 COTTER PIN 1 HEADER BRACKET 1 LAG SCREW – 5/16'' x 2'' 2 3 HEX BOLT – 5/16''-18 x 3/4'' 5 #10-16 x 1-1/4" Phillips Hex Screw HEX FLANGE NUT – 5/16''-18 5 LAG SCREW – 5/16'' x 2'' 2 4 SELF DRILLING SCREW – 1/4''
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FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM 1-PIECE RAIL HARDWARE ASSEMBLED VIEW Power Cord Rail with chain Trolley Slide Power Head Release Knob Chain tensioner Chain Clevis Pin, Long Header & Cotter Pin Bracket 3-PIECE RAIL HARDWARE ASSEMBLED VIEW Power Cord Rail with chain Rail Clamps Power Head Trolley Slide Rail Clamp Bolts Release Knob End Rail Rail Clamp Nuts Center Rail Chain tensioner Chain Clevis Pin, Long Header & Cotter Pin Bracket PN# 3642036212, 8/09/2007 8 NOTE HIGH SPRIN
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IMPORTANT INSTALLATION INSTRUCTIONS WARNING: To reduce the risk of severe injury or death: 1. READ AND FOLLOW ALL SAFETY, INSTALL ATION 5. Do NOT connect the operator to source of power AND OPERATION INSTRUCTIONS. (If you have until instructed to do so. questions or do not understand an instruction, call The 6. Locate the control button: Genie Company or an authorized Genie Dealer.) • Within sight of door, 2. Install only on a properly balanced sectional garage door. • At minimum height of 5
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NOTE: For split rail clamps, nuts, and bolts locate Bag 0 from Box 1. Chain Rail Center Rail A 3. Remove the two rail sections that are not connected to the chain and place them on floor (Fig. 1-2, A). End Rail 4. Carefully remove the third rail section with chain and plastic sleeve. Place rail section on floor and extend chain straight out. (Fig. 1-2, B). Chain and rail should extend approximately 7 B feet. Wire Tie(s) 5. Remove wire ties and plastic bag from chain. Leave chain extended strai
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final height mark door at highest point final height mark 2-1/2" door at highest point INSTALLATION FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM 2 b) - extend HEADER AND DOOR vertical line MOUNTING BRACKETS: 2-1/2" CAUTION Header bracket must be fastened to garage d) - final c) - door at framing. Do NOT fasten to drywall, particle height mark board, plaster or other such materials. highest point 1. Finding header bracket mounting location. • Close garage door. – Use a pencil and level.
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NO HEADER BRACKET MOUNTING THE OPERATOR: 1. Getting started. • Position assembled rail on wall next to header bracket. (Fig. 2-4). – Place material on floor under power head to protect from scratching. (A box, stool, or VIEW similar device may be needed to clear a FROM ABOVE (not to scale) torsion spring.) NOTE: For header bracket pins locate Bag 2 from Box 1. 2. Mounting the assembly. YES / SÍ / OUI • Attach rail to header bracket using clevis pin and cotter pin. FIG. 2-4 Position assemb
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DOOR BRACKET: CAUTION Doors made of masonite, lightweight wood, centerline fiberglass, and sheet metal must be properly braced before mounting door operator. Contact door manufacturer or distributor for a bracing kit. centerline The Genie Company is not responsible for even with or damage caused due to improperly braced door. above top roller NOTE: For door bracket and bolts locate Bag 4 FIG. 2-7 Mounting door Bracket. from Box 2. 1. Finding door bracket mounting location. • Door bracket is
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B W WALL CONTROL INSTALLATION FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM 3 Wire from WARNING power head to wall control. Verify there is NO power to the operator before installing wall control wires and wall control. CAUTION Staples which are too tight can cut or pinch wires. Cut or pinched wires can cause the wall control to stop working. When using the insulated staples, make sure you fasten them only as tightly as needed to hold the wire snugly. Wall control WARNING "Entrapment" Use
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Locking 3.Securely fasten wires. Clips Terminal • Securely fasten wires to ceiling and Holes wall using insulated staples provided. – Use insulated staples. 6 5 4 3 2 1 Insulated – Staples should be snug only. Staple • If rear cover is attached to power head, remove it. • On power head: – Route wall control wires through wire guide. 6 5 4 3 2 1 – Split and strip ends of wire (Fig. 3-2 on +– previous page). PB – Insert wire into terminal holes and lightly press in Infared Sensor the orange
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SAFETY BEAM SYSTEM INSTALLATION FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM 4 WARNING There should be no electrical power to the operator while installing Safety Beam wires. If you have plugged in the power cord—UNPLUG IT NOW! NOTE: The operator will not close the door automatically unless the Safety Beam System is installed. mark NOTE: For Sensors, screws, wire, and insulated staples locate items and Bag 8 from Box 3. FIG. 4-1 Mark door frame. 1. Mounting brackets. • Mark both sides of
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3b. Wiring (pre-wired). • Route wire from wall to Safety Beam sensors. Wall Wall (Fig. 4-5b). Red Green • Splice pre-wiring to shortened sensor wire, Source Sensor match wire pairs dash-to-dash and plain-to-plain. - Trim sensor wire to approximately one foot (1 ft) from sensor. - Split and strip ends of sensor wires and Ceiling or 6 5 4 3 2 1 6 5 4 3 2 1 pre-wired wires. (Fig. 4-7) Power Dashed Line = striped wire - Splice wires together with (provided) Head Solid L
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CONNECTING TO POWER FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM 5 WARNING FIG. 5-1 Connect to power. • To reduce the risk of electrical shock, this equipment has a grounded type plug that includes a third (grounding) pin. This plug will only fit a grounded type outlet. If you do not have a grounded outlet, contact Motor Cover Screws a qualified licensed electrician to install one. DO NOT alter the plug in any way. The door operator must be properly grounded in order to prevent personal i
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DOOR LIMITS FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM 6 WARNING • Severe injury or death can result if the door Limit Controls location closing force is set too high. on power head. • Never increase the door closing force above the minimum required to move the door. • Never adjust force to compensate for a sticking or binding door. • Once per month perform CONTACT REVERSE TEST as described on the next page and in Open LED Section 10. Open Set Limit Indicator Light Up Force Travel
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CARRIAGE LOCK DOOR The Carriage Lock can be manually engaged or disengaged. • To disengage Carriage Lock – Pull handle towards opener. • To engage Carriage Lock – Pull handle towards door. UP/DOWN FORCE 1. By turning the Down Force Control CLOSE clockwise, the DOWN force can be increased. By turning LOCK UNLOCK the Down Force Control CLOSE counter-clockwise, TO RECONNECT TO RELEASE the DOWN force can be decreased. Set the PULL TOWARD PULL TOWARD DOWN force level at the minimum force
