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FW3510/FW3410 &
FW3110 FIFTH WHEEL
FW3510
OPERATING MANUAL
You must read and understand
the instructions in this
manual before operating
your fifth wheel.
WARNING
Failure to follow all of the
important operating procedures
contained in these instructions
may result in a hazardous
condition or cause a hazardous
condition to develop.
These instructions apply to the
proper operation of your fifth
wheel only. There are other
important checks, inspections,
and procedures not listed here
that are ne
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1. Component Part Identification and Specifications 1.1 Identification of Component Parts (Standard Greased FW3510 Shown) Adjustment Release Bolt and Nut Lock Pins Cam Plate Handle Release Spring Handle Release Lock Pin Handle Grease Fittings Lock Bar Yoke Grease Grooves Lock Jaws Lock Jaws 1.2 Important Specifications “Weightsaver” Mounting Bracket 12° min. 12° min. "H" Fifth Wheel Model Max. Fifth Wheel No. ** D-Value Vertical Load Height* "H" FW3510-140 150 kN 20 tonne 140 mm FW3510-16
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2. Operating Instructions 2.1 Pre-service Inspection • Tighten loose Inspect the fifth wheel mounting. 1 fasteners • Replace missing fasteners • Repair/replace cracked components TILT Make sure the Lubricate the 2 3 DOWN coupling area fifth wheel-to-trailer is flat, level contact surface and clear of with grease (not obstacles required for the and persons FW3310 & FW3110). Tilt the ramps down. Make sure the If the locks are closed: 4 locks are open. • Grip handle; • Pull “trigger”; • Slide bac
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‡ ‡ ‡ 2. Operating Instructions (continued) 2.2 Trailer Coupling Procedures (continued) 7 Adjust trailer height so the fifth wheel will lift the trailer. The Trailer should Fifth Wheel Must Lift contact the fifth wheel Trailer Fifth Wheel 100 - 150 mm 100 – 150 mm behind the Will Not Lift Trailer fifth wheel bracket pin. Fifth Wheel Use LOW Gear Tilted Down 8 9 SLOWLY back into trailer. Do a pull test. ‡ PULL TEST Trailer Brakes Locked ‡ ‡ Pull Forward With Tractor The coupling procedure is not
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2. Operating Instructions (continued) 2.2 Trailer Coupling Procedures (continued) 12 11 Retract landing Switch to gear until pads high gear, come off the fully retract, ground. then secure crank handle. Secure handle USE LOW GEAR! Re-check brake lines and light cord. Remove chocks, continue with pre-trip inspection. 13 2.3 Trailer Uncoupling Procedure Position tractor and trailer on firm, level ground — clear of obstacles and persons. 1 2 Set trailer brakes. 3 Slowly back tractor tightly again
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3. Maintenance Procedures 3.1 As Needed Lubrication Note: Maintain adequate lubrication on the following surfaces by inspecting and re-lubricating at regular intervals. PIVOT CAM Grease the trailer contact surface area* TRACK CAM PLATE Greasable Lock Pins Sliding (x 2) Handle Lock and *not required for the FW3310 & FW3110 models. Spring Note: Lubrication is not required on the FW3110 “No Lube” model. Use water-resistant lithium-base grease Lock jaws and front lock (Kingpin contact areas) Note:
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3. Maintenance Procedures (continued) 3.2 Required Inspections and Adjustments (continued) NOTE: Perform the following every three (3) months or 50,000 km, whichever comes first. Thoroughly steam clean all components before inspecting or adjusting. 3.2.2 Inspection of Locking Mechanism Verify the proper operation of the TO LOCK 1 fifth wheel by locking and unlocking the fifth wheel locks using a Holland Kingpin Lock Tester TF-TLN-1000 or TF-TLN-5001. Set tool on the fifth wheel and rotate 2 the
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Copyright © September 2005 • The Holland Group, Inc. Holland Hitch (Aust.) Pty. Ltd. Nippon Holland, Ltd. Melton, Victoria, Australia Tokyo, Japan Holland Europe GmbH Holland Eurohitch Ltd. Phone: 61-(0)3-9743-6799 Phone: 81-(0)3-3461-9130 Altenkamp 9 Hoo Farm Industrial Estate Fax: 61-(0)3-9747-9617 Fax: 81-(0)3-3463-1407 Worcester Road D-33758 Schloss Holte-Stukenbrock Kidderminster The Holland Group, Inc. Holland Transtrade Germany Worcestershire DY11 7RA Holland Transtrade Holland, MI 494