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Copley
Controls
Corp.
Copley Motion Systems LLC
ServoTube 38
INSTALLATION GUIDE
Publication Ref: UM03013/A
Copley Motion Systems LLC
Luckyn Lane, Pipps Hill, Basildon, Essex SS14 3BW England
Tel: +44 (0)1268 287070 Fax +44 (0)1268 293344
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Prelims ServoTube 38 Installation Guide WARRANTY Copley Motion Systems guarantees its equipment against faulty components for a period of twelve months from delivery. Replacement components will be free of charge. Copley Motion Systems shall not in any event be liable for consequential damage or loss. Copley Motion Systems operates a customer care facility and all requests for repair and replacement should be directed to the Customer Care Department. The serial number of the equipment should
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ServoTube 38 Installation Guide Prelims ServoTube 38 INSTALLATION GUIDE Contents Preliminary pages Title page............................................. (i) Copyright notice / disclaimer .................................. (ii) Contents list (this page)..................................... (iii) Warnings ............................................ (iv) Cautions.............................................(v) Reader’s Notes ......................................... (vi) Abbreviations ..........
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Prelims ServoTube 38 Installation Guide WARNINGS Warning symbols and meanings In this User Manual warning symbols are used. These are intended to alert you to the potential hazards to personnel which are associated with the equipment described, in all aspects of use, including handling, installation, operation and maintenance. Heart pacemakers. Personnel fitted with pacemakers must not handle or work on this equipment. Strong magnets. The thrust rod contains powerful magnets and will strongly a
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ServoTube 38 Installation Guide Prelims READER’S NOTES GENERAL This manual describes the Installation, Maintenance and Spares of the ServoTube 38 linear motor. ASSOCIATED PUBLICATIONS The following publications are associated with the ServoTube 38 User Manual. Title Reference Number ServoTube Applications Guide UM03012 XTA Data sheet DS01093 XTB Data sheet DS01094 Xenus User Guide - Xenus Data Sheet - Page (v)
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Prelims ServoTube 38 Installation Guide Page (vi)
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ServoTube 38 Installation Guide Chapter 1 Overview Chapter 1 Product Overview model number and the system comes up tuned and SERVOTUBE 38 ACTUATOR ready to run. Clear diagnostics make system The ServoTube 38 Actuator is an optimal solution commissioning easy. Fill in the blanks to define position, for industrial position control. Faster than a velocity and acceleration. ballscrew with the clean reliability of a linear motor, the ServoTube 38 is a cost-effective alternative to air cylinders in
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Chapter 1 ServoTube 38 Installation Guide Overview The tubular motor has superior thermal efficiency, radiating heat uniformly. High duty cycles are possible without the need for forced-air or water cooling. Amplifiers ServoTube 38 is complemented by a range of matched, self-tuning servo-amplifiers and indexers complete with plug-and-play cabling. Amplifiers interface easily to PLCs and feature CANopen network connectivity for distributed control applications. Page 2
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ServoTube 38 Installation Guide ` Chapter 2 Installation Chapter 2 Installation UNPACKING Check packaging for signs of damage. • o Metal surfaces may be hot or below 0 C following prolonged storage. • Remove packaging. Do not discard. In the event of items requiring return, it is recommended that the original • packaging be used. Ensure that the delivery note correctly reflects your order and the items delivered. • Check equipment for signs of damage. Never use the equipment if it appears damage
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Chapter 2 ServoTube 38 Installation Guide Installation Mechanical - XTA The outline drawing of the XTA is shown in Figure 2.1. It comprises the forcer with an integrated plastic sleeve bearing and the thrust rod. The integrated bearing acts as a guide for the moving thrust rod. It is not intended to withstand side loading. If side loading is expected then it is advised that an external bearing is fitted. The XTA forcer can be mounted by two methods. • Using the T -slots in the top of the forcer
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ServoTube 38 Installation Guide ` Chapter 2 Installation ACTUATOR ENVELOPE = (2 X STROKE ) + 319 4 MTG HOLES (See Note 1) M6 X 10 DEEP 258.0 40.3 40.0 141 5.5 59.0 27.0 38.0 XTA3804 = 37.0 = 84.0 43.0 = 58.0 = = 60.0 = 29.0 PITCH TYP 42.0 33.0 83.0 4 MTG HOLES 8 MTG HOLES 38.2 M4 X 8 DEEP M4 X 8 DEEP 187.0 43.0 70.0 329.0 11.8 THRUST ROD 40.0 141 6.8 ACTUATOR ENVELOPE 27.0 = (2 X STROKE ) + 390 (See Note 1) MTG HOLE M10 X 12 DEEP XTA3806 23.0 29.0 PITCH TYP A(2:1) T - SLOT DETAIL 89.0 8 MTG HO
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Chapter 2 ServoTube 38 Installation Guide Installation Mechanical - XTB The XTB is shown in Figure 2.2. It comprises the forcer and the thrust rod. With the addition of thrust rod supports and a linear bearing a moving forcer solution can be implemented. The XTB forcer can be mounted by two methods. T -slots are available in the top of the forcer but more normally the forcer is mounted to bearing carriages to allow the use of a linear bearing. Dimensional details for both are shown in Figure 2
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ServoTube 38 Installation Guide ` Chapter 2 Installation 218.0 141 40.3 5.5 59.0 38.0 XTB3804 84.0 40.0 = 58.0 = = 37.0 = = 60.0 = 29.0 PITCH TYP 42.0 4 MTG HOLES 70.0 M4 X 8 DEEP 33.0 8 MTG HOLES EITHER SIDE 174.0 M4 X 8 DEEP 70.0 289.0 11.8 141 6.8 THRUST ROD XTB3806 29.0 PITCH TYP A(2:1) T - SLOT DETAIL 76.0 8 MTG HOLES M4 X 8 DEEP 239.0 LENGTH OF THRUST ROD 360.0 141 XTB3808 29.0 PITCH TYP 80.0 8 MTG HOLES M4 X 8 DEEP 38.0 306.0 431.0 141 XTB3810 ALL DIMENSIONS IN MM 29.0 PITCH TYP 80.0 8 M
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Chapter 2 ServoTube 38 Installation Guide Installation Electrical All electrical connections to the XTA and XTB are made via two cables, see Figure 2.3. One carries power to the forcer and the other carries signals from the position sensor. These cables are supplied either pre-terminated for a specific drive or with flying leads. Where they are pre-terminated, simply plug the cables into the relevant connectors on the drive: Forcer Power Posion sensor Amplifier Connector reference connector ref
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ServoTube 38 Installation Guide Chapter 3 Maintenance Chapter 3 Maintenance XTA The XTA is low maintenance and as such requires only minimal periodic inspection. The integral bearing is dry running, requiring no lubrication. Periodically: Check that the thrust rod can move freely over the entire stroke. • Clean any accumulated debris from the thrust rod surface (ferrous material, in particular, can be attracted to the • thrust rod surface). Check all fixings are tight and secure. • XTB The XTB
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Chapter 3 ServoTube 38 Installation Guide Maintenance Loosen the two fixings on the cable clamp. • M3 FIXING SCREWS (4 OFF) Pull the cable out through the cable gland. • SENSOR CABLE Replacement Re-fitting is the reverse of the removal procedure. POWER CABLE Feed the new cable(s) through the cable • POD LID gland. Connect the cable(s) including the earth • lead. MICRO CONNECTOR ON PCB, PL1 POD Tighten the cable retaining clamp. • SENSOR CABLE Take care not to damage the sealing • gasket on the
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ServoTube 38 Installation Guide Chapter 4 Service Chapter 4 Service SERVICE Should you need to return any items to Copley Motion Systems, before doing so, please call our Sales co-ordinator on +44 (0)1268 287070 or send a fax to +44 (0)1268 293344 in order to obtain an RMA (Returned Materials Authorisation) number. The RMA number should then be quoted on all items returned and quoted for all enquiries. Please note that when returning items it is recommended that the original packaging be used.
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Chapter 4 ServoTube 38 Installation GuideService Page 12
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ServoTube 38 Installation Guide Appendices Appendices CONTENTS APPENDIX A - GLOSSARY OF TERMS & ABBREVIATIONS APPENDIX B - TROUBLE SHOOTING APPENDIX C - TECHNICAL SPECIFICATION Page 13
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Appendices ServoTube 38 Installation Guide Page 14
