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MODEL G5954
5 HP DUST COLLECTOR
OWNER'S MANUAL
COPYRIGHT © MAY, 2006 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JK8167 PRINTED IN TAIWAN
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Table of Contents INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info ................................................................................................................................ 2 Machine Data Sheet ................................
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INTRODUCTION Foreword Contact Info We are proud to offer the Model G5954 5HP If you have any comments regarding this manual, Dust Collector. This machine is part of a growing please write to us at the address below: Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in Grizzly Industrial, Inc. C this manual, you can expect years of trouble-free, /O Technical Documentation Manager enjoyable operation and proof of Grizzly’s com- P.O. Box 2069 mitmen
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Machine Data Sheet ������������ ����� Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 ������������������������������������������ ������������������� Weight.............................................................................................................................................................. 320 lbs. Length/Width/Height...................................................................................................................
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��������������� No Of Upper Bags.............................................................................................................................................2 Upper Bag Cap...................................................................................................................................21.9 cu. ft. Lower Bag Cap...................................................................................................................................14.8 cu. ft. No Of Lower
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������������ ����� Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 ������������������������������������������ PERFORMANCE CURVE CFM STATIC PRESSURE (Inch/H O) 2 5 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP Volts Amps Inlet Dia. Impeller Dia. 3184 11.2 5 220 34 9" 13" Restrictor Plate (Inches) ø 9" ø 8" ø 7" ø 6" ø 5" ø 4" ø 3" ø 2" ø 1" ø 0" Static Pressure (Inch/H O) 5.5 6.4 7.8 8.8 10.0 10.6 10.7 10.8 10.9 11.2 2 CFM 3184 2848 241
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SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measure
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Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- 17. REMOVE ADJUSTING KEYS AND ERLY SUPERVISED PERSONNEL TO WRENCHES. Make a habit of checking for OPERATE MACHINERY. Make sure keys and adjusting wrenches before turn- operation instructions are safe and clearly ing machinery ON. understood. 18. CHECK FOR DAMAGED PARTS 8. KEEP CHILDREN AND VISITORS AWAY. BEFORE USING MACHINERY. Check Keep all children and visitors a safe dis- for binding and alignment of parts, broken tance
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Additional Safety for Dust Collectors 1. MACHINE USE. Do not use this dust col- 5. AVOIDING FIRES. Do not allow steel to lector to pick up liquids and metal scrap strike against impeller—this may produce including, but not limited to, nails and filings. a spark. Sparks can smolder in wood dust Also, do not pick up material which cannot for a long time before fire or flame is detect- safely pass through the impeller such as ed. If metal contacts metal during opera- solid wood scraps. tio
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SECTION 2: CIRCUIT REQUIREMENTS 220V Single-Phase Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro- cess. DO NOT connect the machine to the power source until instructed to do so. Figure 1. Locking shut-off switch. Amperage Draw Grounding The Model G5954 motor draws the following amps under maximum load: In the event of an electrical short, grounding reduces the risk of electric shock. The grounding Motor Draw at 22
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SECTION 3: SET UP Inventory C E D After all the parts have been removed from the two boxes, you should have the following items: Large Component Inventory (Figure 2) Qty A. Casters (shown attached to base plate) .... 4 B. Base Plate .................................................. 1 C. Motor/Fan Assembly .................................. 1 D. Stand Legs ................................................. 4 E. Collector ..................................................... 1 A B Small Component
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��� Cleaning Site Considerations When cleaning, avoid chlorine-based solvents, Working Clearances such as acetone or brake parts cleaner, as they Consider existing and anticipated service/main- may damage painted surfaces should they come enance needs, size of material to be processed in contact. Always follow the manufacturer’s through each machine, and space for auxiliary instructions when using any type of cleaning stands, work tables or other machinery when product. establishing a lo
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4. Turn the motor/base assembly right-side up Base and Motor/Fan and place carefully onto the floor. Components and Hardware Needed: Qty Collector Base .................................................................. 1 Casters .............................................................. 4 5 1 Flange Bolts ⁄16-18 x ⁄2" ................................. 32 Components and Hardware Needed: Qty Stand Legs ........................................................ 4 Gasket .........................
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3. Attach each upper bag support to an upper 3. Press-fit the 4-in-1 inlet adapter onto the col- 1 1 bag support extender using the ⁄4-20 x ⁄2 hex lector inlet, as shown in Figure 8. bolts. 4. Attach each upper bag support to the Collector 5 3 using two ⁄16-18 x ⁄4 hex bolts. 5. Hang an upper bag from an upper bag sup- port extender. 6. Pull the bottom of the upper bag over the lip of the collector below it, and fasten it in place with a bag clamp, as shown in Figure 9. Figure 8. Installing
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SECTION 4: OPERATIONS Operation Safety General The Model G5954 is designed to be a central dust collector system, and is capable of collecting dust from multiple machines running simultaneously. Damage to your eyes, lungs, and ears could Grizzly offers a complete line of dust collection result from using this machine without accessories for setting up a stationary system. proper protective gear. Always wear safety glasses, a respirator, and hearing protection However you choose to build
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Avoid inferior metal duct that requires you to cut it Flexible Duct to length and snap it together. This type of duct is Flexible hose is generally used for short runs, time consuming to install because it requires you small shops and at rigid duct-to-tool connections. to seal all the seams with silicone and screw the There are many different types of flex hose on components on the ends with sheet metal screws. the market today. These are manufactured from Another disadvantage is the ro
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Step 3. Sketch a Basic Duct Layout System Design For the next step, sketch how you will connect your machines to the dust collector. Consider these general guidelines for an efficient system: Step 1. Decide Who Will Design For most small-to-medium sized shops, you can 1. Machines that produce the most sawdust design and build the dust collection system your- should be placed nearest to the dust collector self without hiring engineers or consultants. We (i.e. planers and sanders). have incl
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3. Directional changes should be kept to a mini- If your machine doesn't have a built in dust port, mum. The more directional change fittings use Figure 17 to determine which size of dust you use directly increases the overall resis- port to install on your machine. tance to airflow. Machine Average Dust Port Size 4. Gradual directional changes are more effi- Table Saw .....................................................4" cient than sudden directional changes (i.e. Miter/Radial-Arm Saw ....
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Determining Main Line Duct Size ��� ��� ��� The general rule of thumb for a main line duct is that the velocity of the airflow must not fall below �� �� �� �� 3500 FPM. For small/medium sized shops, using the inlet �� �� �� size of the dust collector as the main line duct size will usually keep the air velocity above 3500 FPM and, depending on your system, will allow you to keep multiple branches open at one time. �� �� �� Mark your drawing as in Figure 19, but using the ��� ��� inlet siz
