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1 HP DUST COLLECTOR
MODEL G8027
INSTRUCTION MANUAL
COPYRIGHT © MAY, 2005 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BL7091 PRINTED IN CHINA
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WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often yo
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Table of Contents INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info ................................................................................................................................ 2 Machine Data Sheet ................................
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INTRODUCTION Foreword Contact Info We are proud to offer the Model G8027 1 HP If you have any comments regarding this manual, Dust Collector. This machine is part of a growing please write to us at the address below: Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in Grizzly Industrial, Inc. C this manual, you can expect years of trouble-free, /O Technical Documentation Manager enjoyable operation and proof of Grizzly’s com- P.O. Box 2069 mitme
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MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G8027 1 HP DUST COLLECTOR Design Type ................................................................................ Single Stage Floor Model Overall Dimensions: 1 Base .............................................................................................................15'' x 25 ⁄2" Height (With Bags Inflated) ...........................................................
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Identification 1 2 9 3 10 4 5 8 6 7 Figure 1. Model G8027 Identification. 1. Upper Bag Support Rod 6. Base Plate 2. Filtration Bag 7. Swivel Casters 3. Collector 8. Impeller Housing Support 4. Collection Bag 9. ON/OFF Switch 5. Collection Bag Support Rod 10. Motor -4- G8027 1 HP Dust Collector
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SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measure
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Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- 16. MAKE SURE GUARDS ARE IN PLACE ERLY SUPERVISED PERSONNEL TO AND WORK CORRECTLY BEFORE OPERATE MACHINERY. Make sure USING MACHINERY. operation instructions are safe and clearly understood. 17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for 8. KEEP CHILDREN AND VISITORS AWAY. keys and adjusting wrenches before turn- Keep all children and visitors a safe dis- ing machinery ON. tance from the work area. 18
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Additional Safety for Dust Collectors 1. MACHINE USE. DO NOT use this dust 6. AVOIDING FIRES. DO NOT allow steel collector to pick up liquids and metal scrap to strike against impeller, which may pro- including, but not limited to, nails and fil- duce a spark. Sparks can smolder in wood ings. Also, DO NOT pick up material which dust for a long time before fire or flame is cannot safely pass through the impeller, detected. If metal contacts metal during such as solid wood scraps. operatio
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SECTION 2: CIRCUIT REQUIREMENTS 110V Operation Electrocution or fire could result if this machine is not grounded correctly or if your electrical configu- Serious personal injury could occur if you ration does not comply connect the machine to the power source with local and state codes. before you have completed the set up pro- Ensure compliance by cess. DO NOT connect the machine to the checking with a qualified power source until instructed to do so. electrician! Amperage Draw The 1
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SECTION 3: SET UP Items Needed For This machine presents Set Up serious injury hazards to untrained users. Read through this entire man- Items Needed for Setup Qty ual to become familiar Wrench or Socket 8mm ..................................... 1 with the controls and Wrench or Socket 10mm ................................... 1 operations BEFORE Wrench or Socket 13mm ................................... 2 starting the machine! Phillips Screwdriver #2 .....................................
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Inventory Site Considerations Working Clearances Consider existing and anticipated needs, size of material to be processed through each machine, B A and space for auxiliary stands, work tables or J other machinery when establishing a location for the machine. See Figure 4 for the footprint dimensions of the Model G8027. I D C 28" G E F H Figure 3. Main box items. 16" After all the parts have been removed from the two boxes, you should have the following items: Box Components (Figure 3) Qt
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Hardware Recognition Chart
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3. Place the base right side up and install the Base and Supports collector support (Figure 6) using four M8- 1.25 x 15 hex bolts and four flat washers. Components and Hardware Needed: Qty Motor/Impeller Housing ......................................1 Collector .............................................................1 Base ...................................................................1 Rubber Gasket ...................................................1 Swivel Casters ................
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5. Install the rubber gasket onto the motor/ 8. Install the upper bag support onto the collec- impeller housing opening. tor, as shown in Figure 10, using two M4-.7 x 8 Phillips head screws. 6. Install the collector onto the motor/impeller housing with six M6-1 x 15 hex bolts, as shown in Figure 8. Collector Motor/Impeller Housing Figure 10. Installing upper bag support. Figure 8. Installing collector onto motor/impeller Collector Support housing. Bolts 7. Secure the two collection bag s
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3. Bag clamp springs should be located between Collection and the belt and latch (Figure 13); if not, the bag clamp will not work. Adjust the springs if Filtration Bags needed. Components and Hardware Needed: Qty Springs Collection Bag ....................................................1 Filtration Bag ......................................................1 Latch Bag Clamps ........................................................2 To install the collection bag: 1. Place the collection bag o
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and plastics. However, the cost of specifically Collection System designed flexible duct can vary greatly. Grizzly offers polyethylene hose, which is well suited for the removal of particulate matter, especially saw- dust, since it is durable and completely flexible. General Polyethylene is also very economical and avail- The Model G8027 is designed to be a single- able in a wide variety of diameters and lengths for machine dust collector. Locate the dust collec- most applications. tor wher
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Ensure that the entire system is grounded. If We also recommend wrapping the outside of all using plastic blast gates to direct air flow, the plastic ducts with bare copper wire to ground the grounding wire must be jumped (Figure 15) outside of the system against static electrical around the blast gate without interruption to the build up. Wire connections at Y’s and T’s should grounding system. be made with wire nuts. Attach the bare ground wire to each stationary woodworking machine and a
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SECTION 4: OPERATION Operation Safety Test Run Once assembly is complete and adjustments are done to your satisfaction, you are ready to test run the machine. Disconnect power to the machine when perform- Turn on the power supply at the main panel. ! ing any maintenance, Turn the dust collector ON. Make sure that your assembly or adjust- finger is poised on the toggle switch just in case ments. Failure to do this there is a problem. The dust collector should run may result in serious s
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SECTION 5: ACCESSORIES H2499—Small Half-Mask Respirator G7984—Face Shield H1298—Dust Sealed Safety Glasses H3631—Medium Half-Mask Respirator H1300—UV Blocking, Clear Safety Glasses H3632—Large Half-Mask Respirator ® H2347—Uvex Spitfire Safety Glasses H3635—Disposable Cartridge Filter Pair P100 ® H0736—Shop Fox Safety Glasses Wood dust is now considered a known carcino- Safety Glasses are essential to every shop. If gen and has been linked to nasal cancer and you already have a pair, buy extras
