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CREW SERIES
RACK CONVEYOR DISHMACHINES
TM
With WISR
TECHNICAL MANUAL
INSTALLATION MANUAL FOR EXPORT UNITS
SERVICE MANUAL FOR DOMESTIC UNITS
ELECTRICALLY HEATED MODELS:
CREW 44
CREW 66
STEAM HEATED MODELS
CREW 44S
CREW 66S
Jackson WWS, Inc.
P.O. Box 1060, Hwy 25E
Barbourville, KY USA
F e b. 25, 2011 1.606. 523 .97 9 5
www.jackson wws.com
P/N 07610 ‐0 03 ‐78‐ 18 (Revision D)
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Revision Revision Made By Applicable ECNs Details Letter Date A 07-27-10 CW/JC N/A Initial release of manual B 02-25-11 JC 8183 Transformer change for 208 Volt units. 8186 Drain handle operation & alignment change. 8187 Door splash shield addition. 8177 Rinse paddle switch operation. Initial release of 66” units, 44” Steam units & 66” Steam units C 06-30-11 JC N/A Initial release of 23” & 30” unhooded side- loaders D 03-28-13 JC Changed Jackson Logo
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TABLE OF CONTENTS Speci ications Ma chine Dimensions Page 6 Side L oa der D i mensions Pag e 10 St eam Boost e r Heat er Dimensions Pag e 11 Ope rati n g P a r a me te rs Pag e 12 No te s Re g a rdi n g Ele c tri c al R e q ui re me nts Pag e 13 Elect rica l Req uirement s Pag e 14 Instructions Inst allati on In s tru c ti on s Pag e 17 Curt ai n Inst all a ti on Ins truc ti ons Pag e 22 Opera t ing Instruct ions Pag e 23 D e li me Instructi on
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TABLE OF CONTENTS (CONTINUED) Parts Section (Continued) Ra ck P ad dle A s sembly Pag e 49 Rinse Pa ddle Assemblies Pag e 50 D rai n Asse mb ly Par ts Pag e 51 Cove rs, Gu ar d s an d P ane l s Pag e 52 Brackets Pag e 53 Misc ella neo us Pa rt s Pag e 54 Ventilati o n Cowl Par t s Pag e 55 Ventilati o n C o wl for Unh o o d e d Side ‐Loa der Pag e 56 Drive Assembly Pag e 57 Side‐Lo a ders Pag e 59 Side‐Lo a der D r ive Linka g e Pag e 62 St eam He
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Technical Manual (07610 ‐003 ‐78 ‐18) MACHINE DIMENSIONS ( 44” Left to Right) NOTE 1: THE MAXIMUM DOOR HEIGHT MAY BE REDUCED BY THE ADDITION OF OPTIONAL DOOR BRACKETS. MAXIMUM HEIGHTS OF 91", 89" & 87" ARE AVAILABLE. W E2 E1 NOTE 2: RA VENTILATION DUCT ADAPTERS ARE SAN ADJUSTABLE FROM 51-1/2" TO 54". NOTE 3: THE DRIVE ASSEMBLY AND GUARD MAY BE INSTALLED ON EITHER END D OF THE UNIT. INSTALLATION ON THE UNLOAD END IS STANDARD. IF INSTALLED ON THE LOAD END, PLEASE ENSURE ANY SCRAP S
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Technical Manual (07610 ‐003 ‐78 ‐18) MACHINE DIMENSIONS ( 44” Right to Left) NOTE 1: THE MAXIMUM DOOR HEIGHT MAY BE REDUCED BY THE ADDITION OF OPTIONAL DOOR BRACKETS. MAXIMUM HEIGHTS OF 91", 89" & 87" ARE AVAILABLE. W E2 NOTE 2: E1 RA VENTILATION DUCT ADAPTERS ARE ADJUSTABLE FROM 51-1/2" TO 54". 4 in SAN NOTE 3: THE DRIVE ASSEMBLY AND GUARD MAY BE INSTALLED ON EITHER END OF THE UNIT. INSTALLATION ON THE D UNLOAD END IS STANDARD. IF INSTALLED ON THE LOAD END, PLEASE ENSURE ANY SC
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Technical Manual (07610 ‐003 ‐78 ‐18) MACHINE DIMENSION (66” Left to Right) NOTE 1: THE MAXIMUM DOOR HEIGHT MAY BE REDUCED BY THE ADDITION OF OPTIONAL W1 DOOR BRACKETS. MAXIMUM HEIGHTS OF E2 RA 91", 89" & 87" ARE AVAILABLE. E1 W3*** W2 SAN** NOTE 2: VENTILATION DUCT ADAPTERS ARE ADJUSTABLE FROM 73-1/2" TO 76". NOTE 3: 4 in D2 D1 THE DRIVE ASSEMBLY AND GUARD MAY BE INSTALLED ON EITHER END OF THE UNIT. INSTALLATION ON THE UNLOAD END IS STANDARD. IF INSTALLED ON THE LOAD END, PLEASE EN
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Technical Manual (07610 ‐003 ‐78 ‐18) MACHINE DIMENSION (66” Right to Left) NOTE 1: THE MAXIMUM DOOR HEIGHT MAY BE REDUCED BY THE ADDITION OF OPTIONAL RA W1 E2 E1 W2 W3*** DOOR BRACKETS. MAXIMUM HEIGHTS OF 91", 89" & 87" ARE AVAILABLE. SAN** NOTE 2: VENTILATION DUCT ADAPTERS ARE ADJUSTABLE FROM 73-1/2" TO 76". 4 in D1 D2 NOTE 3: THE DRIVE ASSEMBLY AND GUARD MAY BE INSTALLED ON EITHER END OF THE UNIT. INSTALLATION ON THE UNLOAD END IS STANDARD. IF S* INSTALLED ON THE LOAD END, TABLE
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Technical Manual (07610-003-78-18) SIDE LOADER DIMENSIONS 23" R-L UNHOODED 23" L-R UNHOODED SIDE-LOADER SIDE-LOADER 30.32 30.32 29.00 29.00 16.35 16.35 23.00 23.00 DIMENSION IS 30.00" FOR THE DIMENSION IS 30.00" FOR THE 30" UNHOODED SIDE-LOADER 30" UNHOODED SIDE-LOADER ADJUSTABLE VENTILATION ADJUSTABLE VENTILATION DUCT ADAPTER DUCT ADAPTER VENTILATION SCOOP VENTILATION SCOOP VENTILATION COWL VENTILATION COWL WITH CUTOUT FOR WITH CUTOUT FOR L-R UNITS R-L UNITS 22.00 22.00 10.00 10.00 ELECTRICA
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Technical Manual (07610-003-78-18) STEAM BOOSTER HEATER DIMENSIONS BOOSTER HEATER STEAM CONSUMPTION 33.69 1 20 in Temperature Ris e 40 50 60 70 80 4 (Degrees Fahre nheit) W1 Steam Cons umpti o n 30 37 45 52 59 (lbm/hr) Based upon a Steam Inlet Pressure of 15-25psig S E 1 10 in 8 3 W2 1 in 4 PW PS W2 PS PW PS S S PW W1 W2 E 3 1 3 in 7 in 8 2 3 19 in 5 7 8 8 in 8 in 8 8 1 E 20 in C C 8 22 in 22 in 5 28 in 8 E MAIN ELECTRICA L CONNECTION ( 7/8” DIA HOLE) W1 M
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Technical Manual (07610 ‐003 ‐78 ‐18) Operating Parameters Model Designation: 44” 66” 44”Steam 66”Steam Operating Capacity: Racks per Hour 218 218 21 8 2 18 Dishes per Hour 3488 3488
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Technical Manual (07610 ‐003 ‐78 ‐18) Notes Regarding Electrical Requirements All elect rica l r a t ing s provi ded in t his manua l a re f or r ef erenc e only. Alwa ys ref er t o t he machine dat a pl a t e to get the exact electrical information for your machine. All electrical work performed on machines should be done in accordance with applicable local, state, territorial and national codes . Work s h o uld only b e perfor med by
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Technical Manual (07610 ‐003 ‐78 ‐18) Electrical Requirements for 44” Units 44” with 15 kW Wash Heater Wash Drive Wash Volts Phase Freq Motor Motor Heater FLA MCA MOP Amps Amps Amps 208 1 60 10.0 A 1.8 A 72.1 A 83.9 A 86.4 A 96.4 A 230 1 60 10.0 A 1.8 A *59.9 A 71.7 A 74.2 A 84.2 A 240 1 60 10.0 A 1.8 A 62.5 A 74.3 A 76.8 A 86.8 A 208 3 60 8.6 A 1.1 A 41.6 A 51.3 A 53.5 A 62.1 A 230 3 60 8.4 A 1.1 A *34.6 A
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Technical Manual (07610 ‐003 ‐78 ‐18) Electrical Requirements for 66” Units 66” with 18 kW Wash Heater Pre ‐Wash Wash Drive Wash Volts Phase Freq Motor Motor Motor Heater FLA MCA MOP Amps Amps Amps Amps 208 1 60 10.2 A 10.0 A 1.8 A 86.5 A 108.5 A 111.1 A 121.3 A 230 1 60 9.4 A 10.0 A 1.8 A *71.9 A 93.1 A 95.6 A 105.6 A 240 1 60 9.4 A 10.0 A 1.8 A 75.0 A 96.2 A 98.7 A 108.7 A 208 3 60 6.8 A 8.6 A 1.1 A 50.0 A
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Technical Manual (07610 ‐003 ‐78 ‐18) Electrical Requirements for Booster Tanks 40 ° F Rise ‐ 12 KW Booster Rinse Volts Phase Freq Heater FLA Amps 208 1 6 0 57.7 A 57.7 A 230 1 6 0 47.9 A 47.9 A 208 3 6 0 33.3 A 33.3 A 230 3 6 0 27.7 A 27.7 A 460 3 6 0 13.8 A 13.8 A 70 ° F Rise ‐ 18 KW Booster Rinse Volts Phase Freq Heater FLA Amps 208 1 6 0 82.7 A 82.7 A 230 1 6 0 71.9 A 71.9
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Technical Manual (07610 ‐003 ‐78 ‐18) INSTALLATION INSTRUCTIONS VISUAL INSPECTION: Before installing the unit, check the container and the machine for damage. A da ma ged c o n t ainer may be an indi c a tion t here is possible dam a ge t o t h e produ ct. If t here is any ty pe of d a m‐ age to both the container and the unit, DO NOT THROW AWAY THE C O N TAI N ER. The dish ‐machine h as been previously inspected at the factory and is expected to arr ive to y ou
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Technical Manual (07610 ‐003 ‐78 ‐18) INSTALLATION INSTRUCTIONS (CONTINUED) st alled on t he i ncoming w a t e r li ne. This p revents w a ter hammer (hydraulic s hock), i nd uced b y the solenoid valve as i t ope rate s , fr om c a u si ng d am a g e to t he e qui p m e nt. CONNECTING THE DRAIN LINE: The dr ai n for the un i t i s a gr avi t y di s c h a rge dr ai n. All pi pi ng to the machine drai n must b e a minimum 1‐1
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Technical Manual (07610 ‐003 ‐78 ‐18) INSTALLATION INSTRUCTIONS (CONTINUED) Note: any damage that is caused by steam and/or moisture due to improper ventilation is NOT covered under the warranty. The dish‐machine has the followi ng ve n ti lati on re q ui re me nts: L o a d End: 200 CF M Unlo a d End: 2 00 CF M The exha ust syst em must b e s ized to handle this volume for the di sh ‐mac hi ne t o op e rate i n t he m anne r
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Technical Manual (07610 ‐003 ‐78 ‐18) INSTALLATION INSTRUCTIONS (CONTINUED) DETERGENT INJECTION POINT. ANOTHER BULKHEAD PLUG IS PROVIDED ON THE LEFT SIDE OF THE UNIT ADJUSTABLE BULLET FEET 1-1/2" NPTF DRAIN CONNECTION BULKHEAD OPENING FOR CONDUCTIVITY PROBE SHOWN FROM REAR OF LEFT TO RIGHT UNIT. RIGHT TO LEFT UNIT IS MIRRORED CHEMICAL TUBE BOOSTER HEATER INSERTION POINT ELECTRICAL CONNECTION 875" OPENING 1.375" INLET WATER FITTING 1/2" NPTF MAIN ELECTRICAL CONNECTION OPENING 1.375
