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AJ-64 RACK CONVEYOR DISHMACHINE SERIES
INSTALLATION/OPERATION &
TECHNICAL MANUAL
FOR JACKSON MODELS:
AJ-64CE AJ-86CE AJ-100CE
AJ-64CS AJ-86CGP AJ-100CGP
AJ-86CS AJ-100CS
AND ASSOCIATED OPTION PACKAGES INCLUDING:
SIDE LOADER
D226 EXTERNAL STEAM BOOSTER
Jackson MSC LLC.
P.O. Box 1060
Barbourville, KY. 40906
(606) 523-9795
September 29, 2007
Fax: (606) 523-9196
P/N 7610-002-30-93 (Revision F)
www.jacksonmsc.com
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MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS & LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY. Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faul
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STOP! PARE! ARRET! CALL 1-888-800-5672 TO REGISTER THIS PRODUCT! FAILURE TO DO SO WILL VOID THE WARRANTY! LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO! AL NO HACERLO LA GARANTIA SERA ANULADA! S.V.P. APPELER 1-888-800-5672 POUR ENREGISTRER CE PRODUIT, LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON- ENREGISTREE ii
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REVISION MADE APPLICABLE REVISION DETAILS DATE BY ECN Updated drawings for limit switch actuators. Changed AJ-86 drain 6999, 7193 plumbing copper lengths. Added rack rail stabilizer kit. Replaced 7217, 7064 heater 04540-121-76-93 with 04540-002-29-82. Updated installa- D 04-06-05 MAW 7212, 7259 tion instructions. Added 3 instruction sheets for limit switches. 6685, 7096 Added instruction sheet for curtains. Added AJ-86CGP & AJ- 6964, 7006 100CGP models. Added gas exhaust fan schematic, updated
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NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL AJ-64CS AJ = AJ series of rack conveyors 64 = 64” wide machine 86 = 86” wide machine 100 = 100” wide machine CE = Electrically heated, hot water sanitizing machine CS = Steam heated, hot water sanitizing machine CGP = Gas heated, hot water sanitizing machine Jackson MSC LLC. provides technical support for all Model: of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual Serial No.: before making a call t
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TABLE OF CONTENTS SECTION DESCRIPTION PAGE I. SPECIFICATION INFORMATION Operating Characteristics 2 Electrical Requirements 3 D226 Steam Booster Parameters 4 AJ-64 Electric - Left to Right 5 AJ-64 Electric - Right to Left 6 AJ-64 Gas - Left to Right 7 AJ-64 Gas - Right to Left 8 AJ-64 Steam - Left to Right 9 AJ-64 Steam - Right to Left 10 AJ-86 Electric - Left to Right 11 AJ-86 Electric - Right to Left 12 AJ-86 Gas - Left to Right 13 AJ-86 Gas - Right to Left 14 AJ-86 Steam - Left to Right 15 AJ
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TABLE OF CONTENTS PARTS VI. PARTS SECTION AJ-64 Control Box Assembly 54 AJ-86/AJ-100 Control Box Assembly 56 Motor Overload Chart 58 Heater Box Assembly 59 Heater Assembly 60 Frame Weldments/Front Dress Panels 62 Prewash Plumbing Assembly 63 Incoming Plumbing Assembly 64 Rinse Header Plumbing Assembly (CGP Models) 66 External Electric Booster Option Incoming Plumbing 67 External Electric Booster Option Outlet Plumbing 68 WPRK Plumbing Option 69 3/4” Solenoid Valve & 3/4” NPT Vacuum Breaker Repai
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TABLE OF CONTENTS ELECTRICAL SCHEMATICS VII. ELECTRICAL SCHEMATICS AJ-64CE 208-230 Volt, 60 Hz, 1 Phase Primary Side 114 208-230 Volt, 60 Hz, 1 Phase Secondary Side 115 208-230 Volt, 60 Hz, 3 Phase Primary Side 116 208-230 Volt, 60 Hz, 3 Phase Secondary Side 117 460-575-600 Volt, 60 Hz, 3 Phase Primary Side 118 460-575-600 Volt, 60 Hz, 3 Phase Secondary Side 119 AJ-64CS 208-230 Volt, 60 Hz, 1 Phase Primary Side 120 208-230 Volt, 60 Hz, 1 Phase Secondary Side 121 208-230 Volt, 60 Hz, 3 Phase Prim
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SECTION 1: SPECIFICATION INFORMATION 1
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SECTION 1: SPECIFICATION INFORMATION OPERATING CHARACTERISTICS RACKS PER HOUR: FLOWRATE (GPM): AJ-64-86-100CE/CS/CGP 287 AJ-64-86-100CE/CS/CGP 3.7 DISHES OR GLASSES PER HOUR: STEAM COIL TANK HEAT (CS MODELS ONLY): AJ-64-86-100CE/CS/CGP 7200 STEAM INLET PRESSURE (PSIG) 10-20 STEAM CONNECTION NPT 3/4” PREWASH TANK CAPACITY (GALLONS): CONSUMPTION @ 15 PSIG (lbs/hr): AJ-64-86-100CS/CSL 100 AJ-86CE/CS/CGP 16 AJ-100CE/CS/CGP 16 MOTOR ELECTRICAL CHARACTERISTICS: WASH TANK CAPACITY (GALLONS): DRIVE MOT
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SECTION 1: SPECIFICATION INFORMATION ELECTRICAL REQUIREMENTS AJ-64CE MODELS AJ-86CE MODELS TYPICAL TYPICAL TOTAL ELECTRICAL TOTAL ELECTRICAL VOLTS PH HZ AMPS CIRCUIT VOLTS PH HZ AMPS CIRCUIT 208 1 60 139 A 175 AMP 208 1 60 145 A 200 AMP 230 1 60 128 A 175 AMP 230 1 60 134 A 175 AMP 208 3 60 82 A 110 AMP 208 3 60 86 A 110 AMP 230 3 60 76 A 100 AMP 230 3 60 79 A 100 AMP 460 3 60 38 A 50 AMP 460 3 60 39 A 50 AMP AJ-64CS MODELS AJ-86CGP MODELS TYPICAL TYPICAL TOTAL ELECTRICAL TOTAL ELECTRICAL VOLTS
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SECTION 1: SPECIFICATION INFORMATION ELECTRICAL REQUIREMENTS (CONTINUED)/D226 STEAM BOOSTER PARAMETERS AJ-100CE MODELS D226 STEAM BOOSTER TYPICAL TOTAL ELECTRICAL ELECTRICAL REQUIREMENTS: VOLTS PH HZ AMPS CIRCUIT VOLTAGE (V) 208-230 208 1 60 148 A 200 AMP FREQUENCY (HZ) 60 230 1 60 136 A 175 AMP PHASE SINGLE 208 3 60 88 A 110 AMP WATER REQUIREMENTS: 230 3 60 81 A 110 AMP INCOMING WATER TEMPERATURE (MINIMUM) 110°F 460 3 60 41 A 60 AMP FLOW PRESSURE (PSI) 20±5 AJ-100CGP MODELS STEAM REQUIREMENTS:
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SECTION 1: SPECIFICATION INFORMATION AJ-64 ELECTRIC - LEFT TO RIGHT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 5 14 [355mm] Minimum Recommended Table Fabrication Left to Right Rack Rail Table Legend to Drawing A - Machine water inlet 3/4" NPT, 180°F Hi-temp, 140°F Low-temp minimum Use Silicone Sealer Rack Rail Height 21 [535mm] B B - Electrical connection Between Table and Above Dishtable C - Drain connection 1-1/2" NPT Lip of Machine
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SECTION 1: SPECIFICATION INFORMATION AJ-64 ELECTRIC - RIGHT TO LEFT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 6 Right to Left Recommended Table Fabrication Legend to Drawing Rack Rail A - Machine water inlet 3/4" NPT, Table 180°F Hi-temp, 140°F Low-temp minimum B - Electrical connection Use Silicone Sealer Rack Rail Height C - Drain connection 1-1/2" NPT 21 [535mm] Between Table and Above Dishtable D - Vent collar - Optional 25 [637m
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SECTION 1: SPECIFICATION INFORMATION AJ-64 GAS - LEFT TO RIGHT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 7 Note: Tub Will Accept Recommended Table Fabrication a Table Flange Left to Right Rack Rail Up to 24 7/8" (632 mm) Table Legend to Drawing A - Machine water inlet 3/4" NPT, 180°F Use Silicone Sealer 3/4" (19 mm) Hi-temp,140°F Low-temp minimum Between Table and Table Turndown B - Electrical connection 21" (533 mm) Rack Rail Height Lip
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SECTION 1: SPECIFICATION INFORMATION AJ-64 GAS - RIGHT TO LEFT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 8 Right to Left Note: Tub Will Accept Recommended Table Fabrication Legend to Drawing a Table Flange Rack Rail A - Machine water inlet 3/4" NPT, 180°F Table Up to 24 7/8" Hi-temp,140°F Low-temp minimum (632 mm) B - Electrical connection Use Silicone Sealer C - Drain connection 1-1/2" NPT 3/4" (19 mm) Rack Rail Height Between Table and
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SECTION 1: SPECIFICATION INFORMATION AJ-64 STEAM - LEFT TO RIGHT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 9 Recommended Table Fabrication Note: Tub Will Accept a Table Flange Rack Rail Left to Right Table Up to 24 7/8" Legend (632 mm) A - Machine water inlet 3/4" NPT 180°F Use Silicone Sealer Hi-temp,140°F Low-temp minimum Between Table and 3/4" (19 mm) Rack Rail Height B - Electrical connection Lip of Machine to Table Turndown Tub Abov
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SECTION 1: SPECIFICATION INFORMATION AJ-64 STEAM - RIGHT TO LEFT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 10 Note: Tub Will Accept Recommended Table Fabrication Right to Left a Table Flange Rack Rail Legend Table Up to 24 7/8" (632 mm) A - Machine water inlet 3/4" NPT 180°F Hi-temp,140°F Low-temp minimum Use Silicone Sealer B - Electrical connection 3/4" (19 mm) Rack Rail Height Between Table and C - Drain connection 1-1/2" NPT Table Tur
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SECTION 1: SPECIFICATION INFORMATION AJ-86 ELECTRIC - LEFT TO RIGHT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 11 3 16 [425mm] Recommended Table Fabrication Note: Tub Will Accept 4 1 16 [415mm] 4 a Table Flange F Rack Rail Up to 24 7/8" Left to Right Table [632 mm] G Legend Use Silicone Sealer A - Machine water inlet 3/4" NPT, 180°F 3/4" [19 mm] Prewash Plan View Section Between Table and Hi-temp,140°F Low-temp minimum Rack Rail Height Tab
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SECTION 1: SPECIFICATION INFORMATION AJ-86 ELECTRIC - RIGHT TO LEFT AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 12 Recommended Table Fabrication Note: Tub Will Accept Right to Left 3 16 [425mm] a Table Flange 4 Rack Rail 1 Up to 24 7/8" 16 [415mm] Legend 4 Table F [632 mm] A - Machine water inlet 3/4" NPT, 180°F Hi-temp, Use Silicone Sealer G 3/4" [19 mm] 140°F Low-temp minimum Between Table and Rack Rail Height Table Turndown B - Elec
