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DishDrawer® Service Manual
DD607 & DD247
NZ AU GB IE US CA
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FEATURED PRODUCT & CONTACT ADDRESSES Brand: Fisher & Paykel Standard Double Description Product Codes - Models Markets DD24DCW7 Double, Classic White 88636-US / CA DD24DCX7 Double, Classic Brushed Stainless Steel 88637-US / CA DD24DI7 Double , Integrated 88639-US / CA DD24DCB7 Double, Classic Black 88641-US / CA DD24DDFX7 Double, Designer, Brushed Stainless 88642-US / CA DD60DCHX7 Double Classic Brushed Stainless, Water Softener 89383-GB 89394-EU 89403-DK 85070-TW DD60DHI7 Double, Integrated,
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Standard Single Description Product Codes - Models Markets DD24SCW7 Single, Classic White 88629-US / CA DD24SCX7 Single, Classic Brushed Stainless Steel 88630-US / CA DD24SI7 Single , Integrated 88632-US / CA DD24SCB7 Single, Classic Black 88634-US / CA DD24SDFX7 Single, Designer, Brushed Stainless 88635-US / CA DD60SCHX7 Single, Classic Brushed stainless, Water Sof- 89388-GB tener 89397-EU 89407-DK 85073-TW DD60SHI7 Single, Integrated, Water Softener 89389-GB 89398-EU 89408-DK 85074-TW DD60SC
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Tall Tub Single Description Product Codes - Models Markets DD24SDFTX7 Single, Designer, Tall Tub, Brushed Stainless 88621-US / CA DD24STI7 Single, Integrated, Tall Tub 88623-US / CA DD24SCHTX7 Single, Classic, Tall Tub, Brushed Stainless 88631-US / CA Steel DD24SCTW7 Single, Tall Tub, Classic White 88643-US / CA DD24SCTB7 Single, Tall Tub, Classic Black 88625-US / CA DD24SHTI7 Single, Integrated, Water Softener, Tall Tub 88633-US / CA DD24SCTX7 Single, Classic, Tall Tub, Brushed Stainless, 8862
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CONTENTS 1 SERVICE REQUIREMENTS 7 1.1 Health & Safety 7 1.2 Specialised Tools 8 2 DIMENSIONS & SPECIFICATIONS 9 3 TECHNICAL OVERVIEW 14 3.1 Chassis 14 3.2 Drawer Fronts 14 3.3 Electronics 14 3.4 Motor 16 3.5 Lid System 18 3.6 Tub 18 3.7 Filling 18 3.8 Heating 20 3.9 Motor and Heater Plate Locknuts 21 3.10 Drain Cycle 21 3.11 Filter Plate 22 3.12 Drying Cycle 23 3.13 Water Softener (if fitted) 24 4 OPTION ADJUSTMENT MODE 25 4.1 How to Change the Setup Options (Classic, Designer & Integrated mo
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8 WIRING DIAGRAMS 55 8.2 Wiring Diagram 56 9 SERVICE PROCEDURES 57 9.1 Component Testing 57 9.2 Drawer Front 58 9.3 Handle and LCD Display 58 9.4 Toe Kick Removal 59 9.5 Lower Tub Cowling 59 9.6 Tub Removal 59 9.7 Drying Duct - Top Tub Only 60 9.8 Drying Fan and Flap Valve 60 9.9 Detergent Dispenser 61 9.10 Electronic Controller 61 9.11 Filter Plate 62 9.12 Motor Rotor 62 9.13 Water Softener (if fit
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7 1 SERVICE REQUIREMENTS 1.1 Health & Safety Note: When servicing the DishDrawer™, Health and Safety issues must be considered at all times. Specific safety issues are listed below with their appropriate icon. These are illustrated throughout the service information to remind service people of the Health and Safety issues. 1.1.1 Electrical Safety Ensure the mains power has been disconnected before servicing the DishDrawer™. If the mains supply is required to be on to ser
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8 1.2 Specialised Tools For servicing this product, specialised tools are required. 1.2.1 Static Strap To be used as ESD (electrostatic discharge) protection when replacing or handling electronic components.
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9 2 DIMENSIONS & SPECIFICATIONS Product Dimensions Standard Product Product Size Product Size Minimum Cavity Minimum Cavity (mm) (inches) Size (mm) Size (inches) Height (Double) 820 -880mm 34 5/8” 820mm 32 5/16” Height Single 410mm 16 1/8” 412mm 16 1/4” Width 599mm 23 9/16” 600mm 23 5/8” Depth (classic) 582mm 22 15/16” 560mm 22 1/16” Depth (FD & IN) 571mm 22 1/2” 560mm 22 1/16” Tall Tub Product Product Size Product Size Minimum Cavity Minimum Cavity (mm) (inches) Size (mm) Size (inches) Height
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10 Component Specifications Component Specification Controller NZ, AU, GB, EU, DK 230V US, CA, TW 120V Water Inlet Valve all markets 24V DC 65+/- 10 Ohms per coil 2.5litres/min (0.65 US gal/min) Dispenser Coils all markets 24V DC per coil 65+/- 10 Ohms per coil Rinse Aid Tank all markets 50mls (approx. 25 washes) 3.05 cubic inches PCB Mains Filter NZ, AU, GB, EU, DK 230V AC (2 Types - Single / Double) US, CA, TW 110V AC Motor 80V DC 3 Phase Brushless Drain Speed Pump out rate 5 litres / min. 500
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11 Component Specification Drying Fan 24V brushless DC motor 0.27A only replace if open or short circuit Diverter valve water softener 24V DC Coil 65 +/- 10 Ohms Coil Brine pump assembly 24V DC Coil 65 +/- 10 Ohms Coil Water softener 500 grams Salt Capacity approx. 14 regenerations 290+/- 10ml Resin Lid actuator 24V DC Only replace if open or short circuit. Hall sensor 5 V DC LCD 5 volt rail between pins 2&5 LCD has a back light Performance NZ/AU Based on 7 wash loads per week, using normal ec
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12 DD60 Australia/New Zealand Wash Profiles Wash Profiles (Non Vented) Wash Profile 524012 EE DD NZ 1-0-010 NZ, AU Incoming @ 20°C Wash Cycle DF Wash DF Post D F Post D F Final Rinse D Dry Time Total Fan run Rinse 1 Rinse 2 (min) Water on (min) Heavy Time (min) 1 1 46 2 1 10 2 1 10 2 1 15 2 30 124 10.4 120 @2800rpm Temp (°C) 70°C 65°C Fill (L) 2.7 2.5 2.5 2.7 Heavy Eco Time (min) 1 1 41 2 1 6 2 1 6 2 1 24 2 30 120 10.6 120 @2500-2600rpm Temp (°C) 65°C 55°C Fill (L) 2.7 2.7 2.5 2.7 Normal Time (
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13 Wash Profiles (Vented Single Integrated) DD60 Australia/New Zealand Wash Profiles Wash Profile 524019 EE DD NZ 21_0_010 (Vented) Incoming @ 20°C Wash Cycle DF Wash DF Post D F Post D F Final Rinse D P D Dry Time Total Fan run Rinse 1 Rinse 2 (min) Water on (min) Heavy Time (min) 1 1 46 2 1 10 2 1 10 2 1 15 2 35 1 40 170 10.4 120 @2800rpm Temp (°C) 70°C 57°C Fill (L) 2.7 2.5 2.5 2.7 Heavy Eco Time (min) 1 1 41 2 1 6 2 1 6 2 1 24 2 35 1 40 166 10.6 120 @2500-2600rpm Temp (°C) 65°C 55°C Fill (L
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14 3 TECHNICAL OVERVIEW 3.1 Chassis The DishDrawer™ chassis is one complete assembly composed of 5 steel metal components locked together by a proprietary riveting process. The chassis exterior is made of a lacquered electro-galvanised material. 3.2 Drawer Fronts Prefinished drawer fronts are formed from steel blanks. The drawer fronts are attached to the tub by means of formed hooks and two pins that are inserted through either side of the tub. On the integrated model, the front panel suppl
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QUICK START GUIDE Selecting a wash program TM DishDrawer dishwasher (Integrated) NZ AU US CA Wash program indicators These show which program is selected. Keep this document handy for easy reference. 15 For detailed information on the features of your dishwasher, see your ‘User guide’. Before using your dishwasher, make sure you read the full ‘User guide’, with special attention to the ‘Safety and warnings’ section. For contact information or if you require service, assistance or repl
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16 3.3.5 Wireless Receiver The wireless badge receiver is built into a badge Part Label isolator housing and is a specific part number for the wireless badge models. This is identifed by the part number shown on the label. ( for replacement refer section 9.30) NOTE: For each integrated product with the wireless badge, there is only one remote and one receiver, regardless of whether it is a single or double product. 3.4 Motor The motor is a fully electronically controlled 80V, 60w, 3 phase
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17 3.4.3 Filter Plate The filter plate is a stainless steel disk positioned below the dish rack and spray arm and completely encompasses the base of the tub. The drain filter has a rubber over mould around the edge to reduce soil re-depositing. Between the filter plate and rotor an o ring is also fitted to ensure a tight fit to reduce water leaks. These improvements will ensure a better wash performance. The drain filter fits tightly into the filter plate, due to the rubber over mould aro
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18 3.5 Lid System The lid is a single piece of polymer plastic with a diaphragm/seal co-injection moulded into it. The centre of the lid can move relative to the seal. Each side of the lid is clipped into a yoke, which is in turn connected to a worm drive lid actuator assembly containing a small brushed DC 24 volt motor. When the product is first plugged in and switched on at the wall, the lid motors are powered up to ensure that the lid is fully raised. 3.5.1 When Activated At the beginning
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19 3.7.2 Dispensing Detergent and Rinse Aid The dispenser is mounted in the front of the wash tub, and is held in place with 2 brackets and 6 torx screws. The dispenser consists of two detergent chambers, the smaller one for the pre rinse and the larger one is the main wash bucket. The detergent dispenser door is opened manually to fill the detergent bucket, and closed manually. There is a positive displacement pump unit and storage tank incorporated within the dispenser to supply rinse a
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20 3.8 Heating 3.8.1 The Heating Element The heating element is a porcelain enamelled steel plate, with a thick film resistive coating circuit printed onto the dry side. A gravity thermal fuse is mounted on the heater plate in series with the heating element circuit. A large dropping resistor is also printed onto the heater plate which forms part of the controllers power supply. The element is clamped in place by a lock nut and supports the motor at the base of the tub. 3.8.2 Heating the W
