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MODELS
DD603
DD603H
DD603I
DD603IH
DS603
DS603H
DS603 I
DS603IH
DD603M
DD603HM
DS603M
DD603HM
599082
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Manual 599082 March 2004 Changes: Aug 03: Addition of info on Dry Enhancement Mode – refer section 4.1.8, page 20, plus many minor alterations throughout manual. Mar 04: Dimensions and Specifications updated p 9, 10. Fisher & Paykel Appliances Inc 27 Hubble, Irvine, California, CA92618, USA Ph: 949 790 8900 Fax: 949 790 8911 Fisher & Paykel Customer Services Fisher & Paykel Appliances Ltd Fisher & Paykel Appliances Ltd PO Box 798 Whiteware Spare Parts International Division 19 Enterprise
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C O N T E N T S 1.0 SERVICE REQUIREMENTS ........................................................................................................... 7 1.1 HEALTH & SAFETY ........................................................................................................................7 1.1.1 ELECTRICAL SAFETY...............................................................................................................7 1.1.2 ELECTROSTATIC DISCHARGE.......................................
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3.10 LOCKRING NUT..........................................................................................................................14 3.11 DRAIN CYCLE ............................................................................................................................14 3.12 FILTER PLATE ...........................................................................................................................14 3.12.1 THE FILTER SYSTEM .............................................
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9.0 SERVICE PROCEDURES ............................................................................................................. 36 9.1 DRAWER FRONT REMOVAL ..........................................................................................................36 9.2 TUB REMOVAL.............................................................................................................................36 9.3 DRAWER AND LCD DISPLAY REMOVAL .................................................
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March 2004 Manual 599082 1.0 SERVICE REQUIREMENTS 1.1 Health & Safety Note: When servicing the DishDrawer, Health and Safety issues must be considered at all times. Specific safety issues are listed below with their appropriate icon. These are illustrated throughout the service information to remind service people of the Health and Safety issues. 1.1.1 Electrical Safety Ensure the mains power has been disconnected before servicing the DishDrawer. If the mains supply is required to be on to serv
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March 2004 Manual 599082 1.1.7 Solvent and Excessive Heat Damage Plastic surfaces can be damaged by solvents and excessive heat. 1.1.8 Sheet Metal Edges When working around cut sheet metal edges use appropriate gloves or protection to eliminate the chance of receiving a laceration. 1.1.9 Diagnostics While in diagnostics some safety devices are bypassed. Ensure you do not run components unattended. They may overheat, flood, burnout or cause water damage. 1.2 Specialised Tools For servicing this
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March 2004 Manual 599082 2.0 DIMENSIONS & SPECIFICATIONS 2.1 Dimensions Product Size Product Size Minimum Cavity Minimum (mm) (inches) Size Cavity Size 1/4 5/8 3/8 Height (double) 819.5-879.5 32 inch – 34 inch 822.5-882.5mm 32 inch 3/32 7/32 Height (single) 409mm 16 inch 412mm 16 inch 7/16 5/8 Width 595mm 23 inch 600mm 23 inch 7/16 7/8 Depth 570mm 22 inch 580mm 22 inch 1/2 Drawer Open (inc cab) 1080mm 42 inch 2.2 Specifications 2.2.1 Electrical Market Voltage Frequency Current double
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March 2004 Manual 599082 Component Part Number Specifications Heater Plate (NZ/AUS/UK/EU/KR) P/N 527701 240V AC Heater Track Power Supply Resistor 60 Ohms +/- 3 Ohms 125 Ohms +/- 5 Ohms Heater Plate (USA) P/N 527702 120V AC Heater Track 26 Ohms +/- 2.5 Ohms Power Supply Resistor 30 Ohms +/- 5 Ohms Heater Plate (JAP) P/N 527703 110V AC Heater Track 20 Ohms +/- 1.5 Ohms Power Supply Resistor 20 Ohms +/- 2 Ohms 0 0 Temperature Sensor On Heater Plate 962 Ohms @ 20 C (68 F) 0 0 1000 Ohms @ 30 C (86 F
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March 2004 Manual 599082 3.0 TECHNICAL OVERVIEW 3.1 Chassis The DishDrawer chassis is one complete assembly composed of 5 steel metal components locked together by a proprietry riveting process. The chassis exterior is made of a lacquered electrogalvanised material called Galvoclean. Unlike most other dishwashers, the chassis assembly is a load carrying structure designed to impart stiffness to the product and to ensure deflection is minimised. The feet of the Double cabinet are assembled into
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March 2004 Manual 599082 3.3.2 Touch Switches Two touch switches are used on the secondary control panel one to select the required wash cycle and one to turn the Eco option on or off. They are capacitive touch switches and are supplied with an analogue signal from the controller that will change in the presence of an earthed mass (i.e. customer’s finger). 3.4 Motor The motor is a fully electronically controlled 80V, 60w, 3 phase, 6 pole brushless DC motor, running on wash at between 2300-2850rp
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March 2004 Manual 599082 3.8 Filling 3.8.1 Water Inlet The tub of the DishDrawer fills by a single water inlet hose, hot water connection for USA and Japanese products and cold water connection recommended for the Australasian/UK/ Europe products. From the connection to the water supply in the kitchen, the inlet hose enters the cabinet of the dishwasher at the base, onto a dual water valve. Each tub is supplied water independently via one of the dual valve coils and a fill hose that runs throug
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March 2004 Manual 599082 3.9.4 Overheat Protection The heater plate is only activated during the wash cycles. It is not used for drying. The temperature is maintained by the thermistor. If a failure occurs with the electronic control of the heater plate, overheat protection is effected by a thermal fuse on the heater plate itself. The thermal fuse consists of a short length of solder in series with the dropper resistor track which will melt at a o o relatively low temperature, 268 – 302 C (51
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March 2004 Manual 599082 The fan runs continuously during the drying cycle and will restart if the tub is opened and closed again. After the wash program is complete, the lid drives up, and the fan continues to run for 30 minutes, but will not restart if the tub is opened. 3.14 Water Softener (where fitted) The Water Softener uses a softening material (resin) to prevent most of the elements that cause hard water from being present in the wash water. The resin can only treat a limited amount of
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March 2004 Manual 599082 4.0 OPTION ADJUSTMENT MODE 4.1 How to Change Setup Options 4.1.1 Rinse Aid / Water Supply Hardness / Auto Power / End of Cycle Beeps / Closed Drawer Option / Clean/Dirty Dish Symbol /Dry Enhancement Option To enter this setup mode, press Power, then hold the Eco touch switch and KeyLock button simultaneously for 5 seconds ensuring that Eco is pushed first. Once the setup mode is entered a beep is emitted and the LCD displays the letters rA. By pushing the Start/Pause but
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March 2004 Manual 599082 Push Keylock to advance the Water Softener setting. Once the desired setting has been achieved push Power to exit. Selection of a setting affects how the Electronic Controller diverts supply water, how much water is treated, and how much salt is used in regeneration, in a manner that optimises the performance of the Water Softener. 4.1.4 Auto Power Option (AP) The automatic power up sequence that occurs when the tub is opened can be turned on or off using the Keylock bu
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March 2004 Manual 599082 4.1.9 Option Adjustment Quick Reference Charts Rinse Aid Setting (rA):- (alter the amount of rinse aid dispensed) Press and hold Eco, then Keylock for 5 seconds rA will be displayed (integrated: Red LED above start/pause button showing) Press keylock The rinse aid setting will advance on the secondary control panel LEDs with each press Press Power Will exit & save selected setting Water Softener Supply Hardness Setup(hd) (where fitted):- (alters the Water Softener settin
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March 2004 Manual 599082 Closed Drawer Option (Ld):- (lid closes automatically every time the drawer is closed) Press and hold Eco, then Keylock for 5 seconds rA will be displayed Press Start/Pause Four times Ld will be displayed (integrated: Red LEDs above start/pause & keylock buttons showing) Press Keylock Turns closed drawer option on & off. Scrubbing brush or secondary control panel LEDs showing = Ld on, Scrubbing brush or secondary control panel LEDs not showing = Ld off Press Power Will e
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March 2004 Manual 599082 5.0 DIAGNOSTICS 5.1 DishDrawer Diagnostics DishDrawer Diagnostics can only be entered in Power Off mode, ie. When there is no display on the LCD or the badge LED’s are off. Diagnostics is entered by holding the Keylock and Start/Pause buttons simultaneously for 5 seconds. Ensure that Keylock is pushed first. There are currently four levels of diagnostics. To move to the next level push Power. To enter a level push Start/Pause. Once a level has been entered, pushing
