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SERIES 2000 FRYER MANUAL
®
INSTANT RECOVERY GAS FRYER
READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE
Record the Model No. and Serial of this Instant Recovery® Gas Fryer in the space provided below.
Serial No. __________________________
Model No. __________________________
Keep these numbers for future reference
IMPORTANT: Keep a copy of your bill of sale. The date on the bill establishes the warranty period should ser-
vice be required. If service is performed, it is in your interest to obtain a
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Purchaser should post in a prominent location instructions to be followed in the event the user smells gas. This information shall be obtained by consulting the local gas supplier. Improper installation, FOR YOUR SAFETY adjustment, alteration, Do not store or service or maintenance use gasoline or can cause property other flammable damage, injury or death. Read the installation, vapors or liquids operating and maintenance in the vicinity of instructions thoroughly this or any other before i
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INTRODUCTION FIRST STEPS POSITIONING Instructions in this manual should be read thoroughly Keep appliance area free and clear of any com- before attempting to operate this Keating Gas Fryer. All bustibles. Position the Keating Gas Fryer 6 inches installation and service on Keating equipment must be (152mm) from any combustible material. A minimum of performed by qualified, certified, licensed and/or autho- 24 inches (610mm) should be provided at the front of rized installation or service personn
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only on the type of gas specified by the user and indi- If more than one gas unit is on the same supply line, cated on the serial plate located inside the door. The you may require a larger line. Consult your local gas gas may be natural, propane or manufactured. The company to assure adequate volume and pressure. type of gas cannot be converted to another gas fuel by Refer to serial plate for proper gas requirement for your turning or engaging a switch. particular model. GAS CONNECTIONS AND PIP
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receptacle. Do not cut or remove the grounding prong THIS FRYER MAY NOT BE ALTERED, MODIFIED from this plug. (Model AA has no electric connection). OR CHANGED IN ANY WAY. LEVELING FILLING NOTE: Before filling the fryer make certain the fryer vessel is sanitized, dry and the drain valve is completely closed. NOTE: We recommend that solid shortening not be used in a Keating Gas Fryer if it is not equipped with a melt cycle. If solid shortening is used, it should be melt- ed prior to filling the
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NOTE: Unless you have an AA model your fryer cannot be operated during a power failure. AA MODELS OPERATING INSTRUCTIONS START-UP PROCEDURE WARNING: DO NOT START FRYER WITHOUT FIRST FILLING FRYER POT. AA CONTROL PANEL STEP 1. Set thermostat to the "OFF" position. STEP 2. Turn "MAIN POWER" switch to the "OFF" position. STEP 3. Turn gas valve knob to "PILOT" position. STEP 4. Light constant pilot located on left side of pilot runner tube. STEP 5. Push and hold the gas valve knob for 30 sec- onds
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STEP 1. Set "MELT-IDLE-FRY" switch to "IDLE" posi- Select "MELT" with solid shortening until liq- tion and thermostat to the "OFF" position. uid shortening is 1" from full mark then STEP2. Turn "MAINPOWER" switch to the "ON" switch to the "FRY" position. Burners will position. come on. STEP 3. Hold the "PUSH TO LIGHT" switch in until the amber "PILOT ON" light comes on. HIGH LIMIT TEST PROCEDURE: DO BI-MONTHLY STEP 4. Set thermostat to desired temperature. STEP 5. Set "MELT-IDLE-FRY" switch to "
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DRAINING C CA AU UT TI IO ON N OPERATION OF THIS FRYER SHOULD BE LIMITED TO PERSONNEL WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES. Set thermostat to the desired frying temperature. C CA AU UT TI IO ON N CARE SHOULD BE TAKEN WHEN LOWERING BASKETS INTO FRYER TO PREVENT SPLASHING HOT OIL FROM FRYER VESSEL. If your fryer has timers, push “Start-Stop” button of electronic timer(s). For fryers with automatic basket lift, Operator in safety gear basket(s) will lower into fryer vessel. C CA
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TO AVOID DAMAGING THE FRYER, DO NOT C CA AU UT TI IO ON N POWER WASH, SPRAY OR HOSE IT DOWN WHILE A KEATING FRYER OR FILTER SHOULD BE DRAINED CLEANING IT. ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL. WHEN DISCARDING OIL, A COVERED RECEPTACLE APPROVED FOR USE WITH CLEANING AND BOIL-OUT FOR A FRYER WITH HOT OIL SHOULD BE USED. USE OF A NON- APPROVED RECEPTACLE OR METHOD OF DRAINING ATTACHED FILTER SYSTEM When cleaning and boiling out your fryer use Keating THE OIL COULD JEOPARDIZE THE
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5. Open the discard valve located near the quick dis- Wait until filter drawer is cool before cleaning, connect in the filter cabinet. approximately 15 minutes. 6. The hose may now be used to pump the oil into the 15. Remove filter drawer, drain, clean and dry. shortening handling system and discarded proper- 16. Prepare filter drawer and return to filter cabinet. ly. 7. Remove oil container to a secure area to prevent TO AVOID DAMAGING THE FRYER, DO NOT accidental spillage. POWER WASH, SPRAY O
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PREVENTIVE MAINTENANCE Preventive maintenance should be done in daily, week- ly, monthly and yearly intervals as necessary. Following preventive maintenance procedures will help keep your fryer working efficiently. Proper care and servicing will lead to years of quality performance. Thermostat calibration PREVENTIVE MAINTENANCE CHART NOTE: Locate thermometer in same position for every calibration. Left front corner of fryer vessel at the High Limit Bulb is recommended. TIME OPERATOR/OWNER FRAME
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REQUIRED TEST EQUIPMENT: “KEATING” ELECTRONIC TIMER (PART # 023709) Multimeter (for testing continuity) CHECKING CONTINUITY WITH THE MULTIMETER 1. Rotate the thermostat shaft until an audible click is heard. 2. Rotate the thermostat shaft left and right ten times causing the switch to click on and off ten times, while using the Multimeter to verify continuity. 3. If the switch does not show continuity during all ten trials, replace the thermostat. WARNING Disassembling the thermostat will void
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STEP 2 PRESS all 3 buttons in sequence: left-center-right. WARRANTY REPAIRS The BEEPERwill BEEP when each button is pressed. If BEEPER does not BEEP, the timer is defective. STOP TESTING. Reset procedure is Keating's warranty begins with the date of installation. completed when 1:00 appears on the digital dis- In the event that your Fryer, under warranty, needs play. repairs other than routine cleaning, you are requested to contact KEATING OF CHICAGO, INC. (1-800-KEATING) before calling a local
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QTY. DESCRIPTION PART # CONTROL PANEL TS GAS A 1 THERMOSTAT DIAL PLATE 375° 058037 D H F G I F B 1 THERMOSTAT KNOB 004163 C 1 GAS FRYER THERMOSTAT 14” 14CM and AA 023145 10x11 18 and up 035553 D 1 SWITCH ROCKER WHITE ON/OFF 035030 E 1 SWITCH ROCKER MOMENTARY 032297 F 1 HIGH LIMIT (RESETTABLE) GAS 034357 CONTROL PANEL BB GAS B,C A E TS CONTROL PANEL J K QTY. DESCRIPTION P/N A 1 THERMOSTAT DIAL PLATE 375° 058037 B 1 THERMOSTAT KNOB 004163 QTY.DESCRIPTION P/N C 1 GAS FRYER THERMOSTAT A 1 THERMOSTA
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ELECTRICAL BOX ASSEMBLY GAS FRYER POT ASSEMBLY 14BB & 14TS GAS (Front Drain Shown) (TS and BB ONLY) B A C E D F QTY. DESCRIPTION P/N A 3 3 FIN RADIANT 000041 B 1 POT 14” GAS WELDMENT Call 800-KEATING C3BURNER 028048 D 1 DRAIN VALVE 004553 1 REAR DRAIN VALVE (NOT SHOWN) 016341 QTY. DESCRIPTION P/N E 1 RUNNER PILOT ASSEMBLY 018814 A 1 TRANSFORMER 120V/240V TO 24V 032408 B 1 2 PIN CONNECTOR 032207 F 1 GAS VALVE NAT. (FRONT DRAIN TS) 037237 LP. (FRONT DRAIN TS) 037238 C 1 9 PIN CONNECTOR 028303 1 GA
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POT ASSEMBLY 18BB & 18TS GAS POT ASSEMBLY 20BB & 20TS GAS (Front Drain Shown) (Front Drain Shown) B B A A C C E E D D F F QTY. DESCRIPTION P/N QTY. DESCRIPTION P/N A 4 3 FIN RADIANT 000041 A 4 3 FIN RADIANT 000041 B 1 POT 20” GAS WELDMENT Call 800-KEATING B 1 POT 18” GAS WELDMENT Call 800-KEATING C 4 BURNER 028048 C 4 BURNER 028048 D 1 DRAIN VALVE 004554 D 1 DRAIN VALVE 004554 1 DRAIN VALVE 2” FRONT 021256 1 DRAIN VALVE 2” FRONT 021256 1 REAR DRAIN VALVE (NOT SHOWN) 016342 1 REAR DRAIN VALVE (NO
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AA2000 ELECTRICAL ASSEMBLY BB2000 ELECTRICAL ASSEMBLY 15
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Electrical Assembly not shown to scale TS2000 ELECTRICAL ASSEMBLY Electrical Assembly not shown to scale BB ELECTRICAL ASSEMBLY WITH SE FILTER 16
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TS ELECTRICAL ASSEMBLY WITH SE FILTER BASKET LIFT ELECTRICAL ASSEMBLY (ALL FRYERS) 17
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PROBLEM PROBABLE CAUSE SOLUTION Fryer overshoots a. Thermostat bulb improperly a. Adjust bulb position. See page 9 – temperature setting. placed. Thermostat Bulb Positioning. b. Thermostat out of calibration. b. Calibrate thermostat. See page 9 – Calibration. Oil in fryer vessel smokes. a. Oil has begun to breakdown. a. Replace oil. b. High carbon content in oil. b. Filter oil completely, replace if necessary. c. Dirty fryer vessel. c Boil-out fryer. d. Inferior grade of oil. d. Check with s
