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Quattro DC Elevator Drive
Technical Manual
TM7310 rev 01
© 2006 Magnetek Elevator
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WARRANTY Standard products manufactured by the Company are warranted to be free from defects in workmanship and material for a period of one year from the date of shipment, and any products which are defective in workmanship or material will be repaired or replaced, at the Company’s option, at no charge to the Buyer. Final determination as to whether a product is actually defective rests with the Company. The obligation of the Company hereunder shall be limited solely to repair or
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Table of Contents Introduction .............................................................................................................10 Drive Ratings and Specifications ....................................................................................................... 10 Software Operating Features............................................................................................................. 10 Drive Model Numbers ...................................................
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LS Power Data D3 submenu ............................................................................................................. 69 Utility U0 menu........................................................................................................70 Fault F0 menu..........................................................................................................76 Maintenance .......................................................................................................
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Quattro DC Quick Parameter Reference Sub Site Parameter Units Range Default menu Setting A1 Drive A1 Submenu – See Drive A1 submenu on page 30. fpm 0.0 – 1500.0 400.0 A1 CONTRACT CAR SPD m/s 0.000 – 8.000 2.000 A1 CONTRACT MTR SPD RPM 30.0 – 3000.0 1130.0 A1 RESPONSE rad/sec 1.0 – 20.0 10.0 A1 INERTIA sec 0.25 – 50.00 2.00 A1 INNER LOOP XOVER rad/sec 0.1 – 20.0 2.0 A1 CURRENT LIMIT % 0.0 – 275.0 200 A1 GAIN REDUCE MULT % 10 – 100 100 A1 GAIN CHNG LEVEL % of rated spd 0.0
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Quattro DC Quick Parameter Reference Sub Site Parameter Units Range Default menu Setting A2 S-Curves A2 Submenu – See S-Curves A2 submenu on page 39. 2 ft/s 0.00 – 7.99 7.99 A2 ACCEL RATE 0 2 m/s 0.000 – 3.999 2.435 2 ft/s 0.00 – 7.99 7.99 A2 DECEL RATE 0 2 m/s 0.000 – 3.999 2.435 3 ft/s 0.0 – 29.9 0.0 A2 ACCEL JERK IN 0 3 m/s 0.000 – 9.999 0.000 3 ft/s 0.0 – 29.9 0.0 A2 ACCEL JERK OUT 0 3 m/s 0.000 – 9.999 0.000 3 ft/s 0.0 – 29.9 0.0 A2 DECEL JERK IN 0 3 m/s 0.000 – 9.
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Quattro DC Quick Parameter Reference Sub Site Parameter Units Range Default menu Setting A3 Multistep Ref A3 Submenu – See Multistep Ref A3 submenu on page 41. ft/min -3000.0 – +3000.0 0.0 A3 SPEED COMMAND 1 m/sec -16.000 – +16.000 0.000 ft/min -3000.0 – +3000.0 0.0 A3 SPEED COMMAND 2 m/sec -16.000 – +16.000 0.000 ft/min -3000.0 – +3000.0 0.0 A3 SPEED COMMAND 3 m/sec -16.000 – +16.000 0.000 ft/min -3000.0 – +3000.0 0.0 A3 SPEED COMMAND 4 m/sec -16.000 – +16.000 0.000 ft/mi
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Quattro DC Quick Parameter Reference Sub Site Parameter Units Range Default menu Setting A5 Line Side Power converter A5 Submenu – See Line Side Power Converter on page 46. A5 Id REG PROP GAIN none 0.00 – 9.99 0.30 A5 Id REG INTGRL GAIN none 0 – 999 10 A5 Iq REG PROP GAIN none 0.00 – 9.99 0.30 A5 Iq REG INTGRL GAIN none 0 – 999 40 A5 DC BUS REG P GAIN none 0.00 – 9.99 3.00 A5 DC BUS REG I GAIN none 0 – 999 40 A5 INPUT L-L VOLTS volts 110 – 552 480 A5 DC BUS V BOOST volts 15
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Quattro DC Quick Parameter Reference Sub Site Parameter Units Range Default menu Setting User Switches C1 Submenu continued … C1 − none C1 PreTorque SOURCE none NONE − analog Input − serial − not latched C1 PreTorque LATCH none NOT LATCHED − latched − serial C1 PTorq LATCH CLCK none EXTERNAL TB − external tb − external tb C1 FAULT RESET SRC none − serial EXTERNAL TB − automatic − external tb C1 OVERSPD TEST SRC none EXTERNAL TB − serial − internal C1 BRAKE PICK SRC
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Quattro DC Quick Parameter Reference Sub Site Parameter Units Range Default menu Setting Logic Inputs C2 Submenu – See Logic Inputs C2 submenu on page 61. C2 C2 N.C. INPUTS None Hex Number 0x01 C2 LOGIC INPUT 1 TB1(1) CONTACT CFIRM − contact cfirm − pre-trq latch − ctr pwr sense C2 LOGIC INPUT 2 TB1(2) CTR PWR SENSE − run − drive enable − run down − extrn fault 1 C2 LOGIC INPUT 3 TB1(3) NO FUNCTION − run up − extrn fault 2 − s-curve sel 0 C2 LOGIC INPUT 4 TB1(4) DRIVE
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Quattro DC Quick Parameter Reference Menu Parameter Unit Menu Parameter Unit D1 Elevator Data Submenu U1 Password U1 Submenu D1 Speed Command ft/min or m/sec U1 Enter password - D1 Speed Reference ft/min or m/sec U1 New password - D1 Speed Feedback ft/min or m/sec U1 Password Lockout - D1 Speed Error ft/min or m/sec U2 Hidden Items U2 Submenu D1 Pre-Torque Ref % of rated torque U2 Hidden Items Enable - D1 Ext-Torque Cmd % of rated current U3 Units U3 Submenu D1 Spd Reg Torq Cmd
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Quattro DC Introduction • User choice of P-I type or MagneTek Introduction exclusive E-Reg, elevator velocity regulators (see pages 59 and 60) Drive Ratings and Specifications • Optional CEMF speed regulator for use The Quattro drive is designed for connection to during initial construction stage start-up a 4 wire grounded 3-phase input along with a single-phase 230 VAC control power input. • Torque Feed-Forward when available from the car controller (see pg 23) Basic Drive Spe
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Quattro DC Introduction The next option consists of shipping, either Drive Model Numbers domestically or internationally. Due to The Quattro DC drive is currently available international standards, the shipping crate with three different output currents and a must be heat-treated. variety of options. The final option section determines the type of motor contactor and Magnetek Operator. The The enclosure options consist of a customer Magnetek Operator is not required to st
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Quattro DC Startup Guide 3. Never allow wire leads to contact metal Quattro startup guide surfaces. Short circuit may result. 4. SIZE OF WIRE MUST BE SUITABLE FOR Initial Inspection CLASS I CIRCUITS. Unpacking 5. Motor lead length should not exceed 20m (60 ft). If lead length must exceed this 1. When unpacking, check drive for any distance, contact Magnetek for proper shipping damage. installation procedures. 2. The 200A and 250A versions of the 6. The following are requi
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Quattro DC Startup Guide problems, the following electrical and − Open F1 and F2 and ensure control power brought into fuse F1 and F2 is 230VAC! mechanical considerations are suggested. IMPORTANT IMPORTANT: Double-check all the power wires and motor wires to make sure that they Proper encoder speed feedback is essential for a drive to provide proper motor control. are securely tightened down to their respective lugs (loose wire connections may cause Electrical Requirements: problem
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Quattro DC Startup Guide 2. CONTRACT MTR SPD (A1) parameter Low speed inspection mode programs the motor speed at elevator Run the drive in low speed inspection mode contract speed in RPM. and… 1. Verify encoder polarity, the motor rotation Line voltage setup should match the encoder phasing. The Enter / Verify the line voltage parameter: equivalent of swapping A and /A can be 1. INPUT L-L VOLTS (A5) parameter done with the ENCODER CONNECT (C1) programs the line voltage leve
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Quattro DC Interconnections Interconnections TB1 QUATTRO SIGNAL A9JCC1-4 CONNECTIONS – A6 11 +24 VISO TB1 Contact A9JCC1-2 Cfirm 47 +24VISO 5* 6* 1 LI1 A9JCC1-1 48 +24VISO A9JCC1-3 2 LI2 To contactor 25 CTR PWR Sense Logic Open Collector LO1 pickup Relay K on Outputs, 24 VDC, 3 LI3 Inputs A9 26 LO2 15mA Max 4 LI4 27 LO3 Open collector 5 LI5 Outputs, 30VDC, 28 LO4 150mA max 6 LI6 29 LO5 7 LI7 30 LO6 8 LI8 31 LO7 9 LI9 32 LOC 10 LIB 33 C_24
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Quattro DC Interconnections L(1) L(2) L(3) GND Control Power * Note 1 230VAC hi 230VAC lo To Quattro Drive * Note 1 F1 F2 TB1K1 K1 TB1 ME TB1 TB1 * Note 1 * Note 1 Internal Control 4 3 2 1 H(X) H(1) Power Safety Chain Safety Chain Provided for Located on A9 the Primary A24 TB1 side of the 2 SWout (+) Notes: 230V control Motor Shunt Field Motor Field Control 1. * indicates components power (F2) (F1) not supplied by Magnetek transformer DCout (-) 3 * Note 1 ME ME M
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Quattro DC Interconnections Logic Inputs Encoder Connections The Quattro DC’s nine programmable logic The Quattro DC has connections for an inputs are opto-isolated. For more information incremental two-channel quadrature encoder. on programming logic inputs, see Logic Inputs C2 submenu on page 61. The inputs become The Quattro DC requires the use of an encoder “true” by closing contacts or switches between coupled to the motor shaft. The encoder power the logic input termin
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Quattro DC Interconnections For more on the multiplier gain or bias TB1 parameters, see Drive A1 submenu on page 30. +24VDC isolated The scaling of the analog input signals, with 11 Contact BIAS set to 0.00 and MULT set to 1.0 follows: Cfirm A9JCC1-2 • Speed Command A9TB1 1 logic input 1 5 6 +10VDC = positive contract speed A9JCC1-1 -10VDC = negative contract speed 2 logic input 2 • Pre Torque Command CTR PWR Sense +10VDC = positive rated pre-torque of motor 3
