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Shuttle® Brewer & Airpot/Shuttle® Brewers
Operation and Instruction Manual
For Models APB-330V2, APB-430V2, APBVSA-330V2, APBVSA-430V2, APBIC-330V2,
APBIC-430V2, APB-330V2E230, APB-430V2E230, APBVSA-330V2E230,
APBVSA-430V2E230, APBIC-330V2E230, PBIC-430V2E230
Table of Contents
Warning Labels . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation and Start-up . . . . . . . . . . . . . . . . . . . 4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Adjustments .
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Warning Labels The following warning labels were on your dispenser when it was shipped from the factory. They should remain on your dispenser in good, readable condition at all times. If one of your labels is missing or damaged, order a replacement label immediately. Part # A546-445 Located on front splash panel and lid of machine. Located on APB-330V2, APB-330V2E230, APB-430V2, and APB-430V2E230 lower front decal. Order part # A546-434 for APB-330V2. Order part # A546-435 for APB-430V2. Located
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Installation WARNING ELECTRIC SHOCK HAZARD! Installation of this appliance should be performed by qualified service personnel only. Improper installation could result in electrocution. Set-Up/Position 1) Remove the brewer from the packing material and attach its legs. 2) Position the brewer on a strong, stable table or counter. Check the level front to back and side to side. Adjust the legs to the correct level. IMPORTANT: THE PERSON INSTALLING THIS APPLIANCE IS RESPONSIBLE FOR ENSURING THAT
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Installation (cont.) Electric Hook-up The brewer is designed to operate at the specified voltage on the nameplate with a tolerance of ± 10% for voltage deviation. It is very important that the power line to the brewer be checked to make sure that the voltage is within 10% of the brewer’s rated voltage. Failure to provide adequate voltage, as defined above, will cause problems with your brewer. If the power is too low, the solenoid valves may or may not work or longer recovery time will be expe
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Installation (cont.) Start-up 1) Flip power supply to machine “ON” at the branch supply disconnect and allow the water tank to fill. The machine will make a subtle hissing sound while filling. Attention: A watchdog circuit monitors the fill valve “ON” time. If the “ON” time exceeds 6 minutes continuously, the brewer will display message “ER1” and cease operation. Normal initial fill time on some models exceeds 6 minutes. Turn off power to brewer and turn back on; this will reset the controlle
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Adjustments All adjustments to machine are accessible through the front display(s). Refer to specifics below and the Programming Routine section. All values are preset at the factory and may vary brewer to brewer. Temperature Adjustment Tank temperature can be adjusted from 170°F – 205°F (77°C – 96°C) through the front display. See Programming Routine section for procedure. This brewer can be set for maximum water temperature of 205°F (96°C). The boiling point of water is lower as altitude incr
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Adjustments (cont.) Brew Volume “br” Brew time can be set for each size visually. See Setting Brew Volume Procedure below. Brew time can also be adjusted through the display. See Programming Routine section. Setting Brew Volume Visually 1. Remove brew basket and place container under brew head. 2. Press and hold desired brew button for 5 seconds. Display will read “Pro”. 3. Within 20 seconds, press and release desired brew button. Water will dispense from spray head and time will count-up in dis
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Programming (cont.) To program the following items, press the Large, Right side portion button. (refer to Table 1) 1) Temperature Scale: Choose °F or °C 2) Set Water Tank Temperature: Choose between 170°F - 205°F 3) EnErGy mOdE: Choose YES or NO 4) Ltn (Low Temp No Brew): Choose YES or NO • If YES, the brewer will only allow a brew to begin if the water tank temperature is within 5°F of set point. • If NO, the brewer will brew at any temperature. 5) DriP time: Choose from 40% to 80% of brew tim
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Programming (cont.) 13) By-PASS (Set bypass volume): Choose OFF to 25% Set the amount of bypass desired during brew. If none is desired then set to OFF, otherwise, set the % of brew volume to bypass. 14) CoPY-to-LEFt: Choose YES or no If the same program parameters are desired on same portion size on the left side, then choose YES and the parameters will be copied. The sequence of programming for the Medium portion is as follows: (refer to Table 2) 1) Br time (Brew time): Choose 0:01 - 6:00 m
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Programming Sequence for Large Left Portion Table 1 OG G O S S PRESS-AND-HOLD UP & DOWN ARROWS FOR 5 SECONDS. DISPLAY WILL READ AS FOLLOWS: DISPLAY READING ADJUST ADVANCE OR TEMP SCALE TANK TEMP (170-202F) OR ENERGY MODE ENERGY MODE OR LOW-TEMP/NO-BREW LOW-TEMP/ OR NO-BREW DRIP TIME DRIP TIME PERCENT OF BREW TO BYPASS RATIO OR BREW TIME BREW TIME (.01 TO 6.00) PRE INFUSION PRE INFUSION TIME (OFF TO 2.00) TO continued on next page Shuttle Brewers & Airpot/Shuttle Brewers Page 11
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Programming Sequence for Large Left Portion (cont.) Table 1 (cont.) DISPLAY READING ADJUST ADVANCE PRE INFUSION PRE INFUSION OFF TIME TO (.05 TO 2.00) PULSE BREW # OF PULSES TO (OFF, 1 - 10) PULSE ON PULSE ON TIME (0:05-2:00) PULSE OFF PULSE OFF TIME (0:05-2:00) BY-PASS OFF TO .25 PERCENT TO COPY TO LEFT OR Page 12 Shuttle Brewers & Airpot/Shuttle Brewers
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Programming Sequence for Medium Portions Table 2 OG G O S S PRESS-AND-HOLD UP & DOWN ARROWS FOR 5 SECONDS. DISPLAY WILL READ AS FOLLOWS: DISPLAY READING ADVANCE ADJUST BREW TIME BREW TIME (.01 TO 6.00) PRE INFUSION PRE INFUSION TIME (OFF TO 2.00) TO PRE INFUSION PRE INFUSION OFF TIME TO (.05 TO 2.00) PULSE BREW # OF PULSES TO (OFF, 1 - 10) PULSE ON PULSE ON TIME (0:05-2:00) PULSE OFF PULSE OFF TIME (0:05
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Programming Sequence for Medium Portions (cont.) Table 2 (cont.) PRESS-AND-HOLD UP & DOWN ARROWS FOR 5 SECONDS. DISPLAY WILL READ AS FOLLOWS: DISPLAY READING ADVANCE ADJUST COPY TO LEFT OR Page 14 Shuttle Brewers & Airpot/Shuttle Brewers
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Programming Sequence for Small Portions Table 3 OG G O S S PRESS-AND-HOLD UP & DOWN ARROWS FOR 5 SECONDS. DISPLAY WILL READ AS FOLLOWS: DISPLAY ADJUST READING ADVANCE BREW TIME BREW TIME (.01 TO 6.00) PRE INFUSION PRE INFUSION TIME (OFF TO 2.00) TO PRE INFUSION PRE INFUSION OFF TIME TO (.05 TO 2.00) PULSE BREW # OF PULSES TO (OFF, 1 - 10) PULSE ON PULSE ON TIME (0:05-2:00) PULSE OFF PULSE OFF TIME (0:05-2:00) COPY TO LEFT OR Shuttle Brewers & Airpot/Shuttle Brewers Page 15
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Cleaning WARNING Burn Hazard! Hot liquids and surfaces are present in this equipment. To avoid burns use caution when cleaning. Rinse hot parts with cold water before cleaning. Use gloves or a heavy cloth when removing hot parts from brewer. After Each Brew: 1) Dispose of grounds and rinse brew basket. 2) Rinse Shuttle or airpot containers before reuse. Every Day: 1) Wash brew basket with warm soapy water. The wire basket is removable to aid cleaning. 2) Remove spray head(s), located a
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Service The rest of this manual contains information to aid the service person who is working on this equipment. This page has information on performing common service tasks. Following this is the Troubleshooting section which can help diagnose problems which are divided into three basic systems: filling, heating, and brewing. Next is an illustrated parts breakdown which will help in the selection of repair parts. If further assistance is needed, call our Technical Service Department at 800-695-
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Special Control Functions User Lockout User Lockout is achieved via the position of the LOCK jumper on the board header. Locate the header on the board (shown below) and place the jumper in the desired position. In the Locked position all menus in this document are locked out, and the unit will only allow brewing functions. There are two versions of the header, 10 pin and 2 pin. Both configurations are shown below. 10 Pin Version 2 Pin Version UNLOCKED UNLOCKED 1 LOCK LOCK LOCKED LOCKED 1 LOCK L
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Factory/Field Test Menu (cont.) Step Function Operation Description 1 LED Test All LEDs ON Verify that all LEDs turn on. 2 Firmware Version Display firmware version Shows the software version of the control. 3 Date Code Not used Not used 4 EEPROM Version Not used Not used Non Resetable Unit Scroll non-resetable unit counter Shows the total number of brews made by 5 Counter the brewer (both sides if a double unit) 6 Display Water Show averaged A/D reading of temperature Shows the current temperat
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Troubleshooting The following pages are provided to help determine the cause of problems with operation of the brewers and to indicate the appropriate solution for the problems. For each problem, the possible causes should be checked in the order shown until the exact nature of the problem is determined. The following procedures must be performed by a qualified service technician. Disconnect power to machine before servicing. Error Messages Problem Possible Causes Service Check Remedy • Fill v