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Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty
Otreap Or ’s Mlauna
Two-Stage Snow Thrower — Storm 5024
WARNING
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL
BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
Printed In USA Form No. 769-03576B
(December 3, 2007)
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To The Owner 1 T T Th h han an ank Y k Y k Yo o ou u u T T Th h ha a an n nk y k y k yo o ou f u f u fo o or p r p r pu u ur r rch ch cha a as s si i in n ng a Sn g a g a Sn Sno o ow T w T w Th h hr r ro o owe we wer r m r m ma a an n nu u uf f fa a ac c ct t tu u ur r re e ed b d b d by y y T T Th h his p is p is pr r ro o od d du u uc c ct h t h t ha a as m s m s me e et t t t t th h he r e r e ri i ig g gi i id s d s d sa a af f fe e et t ty s y s y st t ta a an n nd d da a ar r rd d ds o s o
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Important Safe Operation Practices 2 WARNING! This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol. HEED ITS WARNING! CALIFORNIA PROPOSITION 65 WARNING! Engine Exhaust, some of its constituents, and certain v
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5. Never run an engine indoors or in a poorly ventilated area. Safe Handling of Gasoline Engine exhaust contains carbon monoxide, an odorless To avoid personal injury or property damage use extreme care and deadly gas. in handling gasoline. Gasoline is extremely flammable and the 6. Do not operate machine while under the influence of vapors are explosive. Serious personal injury can occur when alcohol or drugs. gasoline is spilled on yourself or your clothes which can ignite. Wash your
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Maintenance & Storage Do not modify engine 1. Never tamper with safety devices. Check their proper To avoid serious injury or death, do not modify engine in any operation regularly. Refer to the maintenance and way. Tampering with the governor setting can lead to a runaway adjustment sections of this manual. engine and cause it to operate at unsafe speeds. Never tamper with factory setting of engine governor. 2. Before cleaning, repairing, or inspecting machine disengage all control levers a
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Assembly & Set-Up 3 C C C C C C C C Con on on on on on on on ont t t t t t t t te e e e e e e e en n n n n n n n nt t t t t t t t ts o s o s o s o s o s o s o s o s of C f C f C f C f C f C f C f C f Ca a a a a a a a ar r r r r r r r rt t t t t t t t ton on on on on on on on on • • • • • • • • • O O O O O O O O On n n n n n n n ne Sn e Sn e Sn e Sn e Sn e Sn e Sn e Sn e Sno o o o o o o o ow T w T w T w T w T w T w T w T w Th h h h h h h h hr r r r r r r r ro o o o o o o o owe we we we we we we w
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3. 3. 3. F F Fi i in n nis is ish s h s h se e ec c cu u ur r ri i in n ng ch g ch g chu u ut t te c e c e co o on n nt t tr r ro o ol a l a l ass ss sse e em m mb b bl l ly t y t y to ch o ch o chu u ut t te su e su e sup p pp p po o or r rt t t Chute Directional Control C C C C C Ch h h h h hu u u u u ut t t t t te Dir e Dir e Dir e Dir e C e Dir lee e e e e ac c c c c nt t t t t-io io io io io Ou n n n n nt T a a a a al C l C l C l C l C oo o o o o on n n n n l tr tr tr tr tro o o o ol l l l
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T T Te e ec c cu u um m ms s se e eh E h E h En n ng g gi i in n ne O e O e Op p pe e er r ra a at t to o or r r’’’s M s M s Ma a an n nu u ua a al p l p l pa a ack ck cke e ed s d s d se e ep p pa a ar r ra a at t te e el l ly w y w y wi i it t th h h Tir Addin e Pr g F ess u u erle S S A Se e e dt t t j-U -U -U usp p p tments y y yo o ou u ur s r s r sn n no o ow t w t w th h hr r ro o owe we wer r r. R . R . Re e ea a ad i d i d in n ns s st t tr r ru u uc c ct t ti i io o on n ns c s c s ca
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is u t is u is u hro n n nwe e e ev v ve e e r)n n n , e , su , su , su ng ch a ch a ch a age t s a g s a g s a g he a r r ra a a u v v vg e e ee l d l d l d r. r r ri i iv v ve e ew w wa a ay y y A A A A Au u u u ug g g g ge e e e er C r C r C r C r Co o o o on n n n ntr tr tr tr tro o o o ol l l l l 4. N N NO O OT T TE E E: : : AI I Ilf y f y f y low t o o ou ch u ch u ch he a o o oo o o us s s g e t e t e t er t o o o o o o o r p p pe e e em r r ra a aa t t te t e t e t in e h h hn e s e s e
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Controls and Features 4 Shift Lever Shift Lever Drive Control Shift Lever Shift Lever Driv Driv e C e on Co tr n ol trol Drive Control Drive Control Drive Control Drive Control Shif Shift t L Le ev ve er r Drive Control Shift Lever Chute Directional Auger CC oo nn tr to ro l l A A A u uu ger ger ger C CC o oo n nn t tr r to o ro l l l Chute Directional Control Auger Control Auger Control Auger Control Auger Control Elec Elec Elec Elec Elec tric Star tric Star tric Star tric Star tric Star t But
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T T T T T T T T Th h h h h h h h hr r r r r r r r ro o o o o o o o ot t t t t t t t tt t t t t t t t tl l l l l l l l le C e C e C e C e C e C e C e C e Con on on on on on on on ontr tr tr tr tr tr tr tr tro o o o o o o o ol l l l l l l l l A A A A A A A A Au u u u u u u u ug g g g g g g g ge e e e e e e e er C r C r C r C r C r C r C r C r Con on on on on on on on ontr tr tr tr tr tr tr tr tro o o o o o o o ol l l l l l l l l T T T T T T T Th h h h h h h he t e t e t e t e t e t e t e th h h h
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Ch Ch Ch Ch Ch Ch Ch Ch Chu u u u u u u u ut t t t t t t t te D e D e D e D e D e D e D e D e Di i i i i i i i ir r r r r r r r re e e e e e e e ec c c c c c c c ct t t t t t t t tion ion ion ion ion ion ion ion ional C al C al C al C al C al C al C al C al Con on on on on on on on ontr tr tr tr tr tr tr tr tro o o o o o o o ol l l l l l l l l Ch Ch Ch Ch Ch Ch Ch Ch Chu u u u u u u u ut t t t t t t t te C e C e C e C e C e C e C e C e Cl l l l l l l l le e e e e e e e ean an an an an an an an a
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Operation 5 3. N N P N N N N N NlO O O O O O O O ug t T T T T T T T TE E E E E E E Eh : : : : : : : : I I I I I I I Ie e f t f t f t f t f t f t f t f th h h h h h h h xe e e e e e e e e e e e e e e e ten n n n n n n n nsg g g g g g g g io i i i i i i i in n n n n n n n n c e is a e is a e is a e is a e is a e is a e is a e is a ord i l l l l l l l lr r r r r r r re e e e e e e e na a a a a a a a td d d d d d d d o t y w y w y w y w y w y w y w y w he e a a a a a a a ar r r r r r r rm m m m m m
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6. 6. 6. 6. 6. 6. 6. 6. W W W W W W W Wh h h h h h h he e e e e e e en d n d n d n d n d n d n d n dis is is is is is is isc c c c c c c co o o o o o o on n n n n n n nn n n n n n n ne e e e e e e ec c c c c c c ct t t t t t t ti i i i i i i in n n n n n n ng t g t g t g t g t g t g t g th h h h h h h he e e e e e e e e e e e e e e ex x x x x x x xt t t t t t t te e e e e e e en n n n n n n ns s s s s s s si i i i i i i io o o o o o o on c n c n c n c n c n c n c n co o o o o o o or r r r r r r
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Maintenance & Adjustments 6 M M M M M M M M Mai ai ai ai ai ai ai ai ain n n n n n n n nt t t t t t t t te e e e e e e e en n n n n n n n nan an an an an an an an anc c c c c c c c ce e e e e e e e e L L L L L L L L Lu u u u u u u u ub b b b b b b b br r r r r r r r ri i i i i i i i ic c c c c c c c ca a a a a a a a at t t t t t t t tion ion ion ion ion ion ion ion ion E E E E E E E E En n n n n n n n ng g g g g g g g gin in in in in in in in ine e e e e e e e e Ge Ge Ge Ge Ge Ge Ge Ge Gea a a a
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A A A A A A A A Au u u u u u u u ug g g g g g g g ge e e e e e e e er S r S r S r S r S r S r S r S r Sh h h h h h h h ha a a a a a a a af f f f f f f f ft t t t t t t t t A A A A A A A A Ad d d d d d d d dj j j j j j j j ju u u u u u u u us s s s s s s s st t t t t t t t tm m m m m m m m me e e e e e e e en n n n n n n n nt t t t t t t t ts s s s s s s s s A A A A A A A A At l t l t l t l t l t l t l t l t le e e e e e e e ea a a a a a a a as s s s s s s s st o t o t o t o t o t o t o t o t on
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D D D D D D D D Dr r r r r r r r ri i i i i i i i iv v v v v v v v ve C e C e C e C e C e C e C e C e Co o o o o o o o on n n n n n n n ntr tr tr tr tr tr tr tr tro o o o o o o o ol l l l l l l l l C C C C C C Ch h h h h h hu u u u u u ut t t t t t te B e Dir e Dir e B e B e Dir e Br r r ra a a a e e e c c c cc c c k k k kt t t e e e e io io io t A t A t A t A n n na a a d d d dl C l C l C j j j jus us us us o o otm tm tm tm n n ntr tr tre e e e o o o n n n n l l lt t t t O Of ff f- -S Se ea as
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Engine Maintenance 7 Periodic inspection and adjustment of the engine is essential WARNING! To prevent accidental start-up, shut off if high level performance is to be maintained. Regular the engine and remove the ignition key before maintenance will also ensure a long service life. The required performing any type of engine maintenance. service intervals and the type of maintenance to be performed are described in the table below. Follow the hourly or calendar intervals, whichever occur
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4. Check that the spark plug washer is in good condition Spark Plug and thread the spark plug in by hand to prevent cross- WARNING! DO NOT check for spark with spark threading. plug removed. DO NOT crank engine with spark 5. After the spark plug is seated, tighten with a spark plug plug removed. wrench to compress the washer. NOTE: When installing a new spark plug, tighten 1⁄2-turn after the spark plug seats to compress the washer. When WARNING! If the engine has been running, the reinstal
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S Se er rv vi ic ce e 8 7 3. 3. 3. C C Ca a ar r re e ef f fu u ul l ll l ly p y p y pi i iv v vo o ot t t t t th h he s e s e sn n no o ow t w t w th h hr r ro o owe we wer u r u r up a p a p an n nd f d f d fo o or r rw w wa a ar r rd s d s d so t o t o th h ha a at i t i t it t t B B Be e elt R lt R lt Re e ep p pl l la a ac c ce e em m me e en n nt t t r r re e es s st t ts o s o s on t n t n th h he a e a e au u ug g ge e er h r h r ho o ou u us s si i in n ng g g. . . A A Au u ug g ge e