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Operators Guide
TR200 Vertical Bypass/Non Bypass Panel
Trane optimizes the performance of homes and buildings around the world. A business of Ingersoll Rand, the
leader in creating and sustaining safe, comfortable and energy efficient environments, Trane offers a broad
portfolio of advanced controls and HVAC systems, comprehensive building services, and parts. For more
information, visit www.Trane.com.
SAFETY WARNING
Trane has a policy of continuous product and product
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Safety Safety Grounding WARNING Correct protective grounding of the equipment must be EQUIPMENT HAZARD! established in accordance with national and local codes. The vertical bypass/non bypass panel contains dangerous Ground currents are higher than 3mA. voltages when connected to mains voltage. It is strongly recommended that all electrical work conform to the Safety Guidelines National Electrical Code (NEC) and all national and local regulations. Installation, start-up and maintenance should 1.
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Contents Contents 1 Introduction 2-1 1.1.1 Purpose of the Manual 2-1 1.1.2 Overview 2-1 1.1.3 Typical Bypass Operation 2-1 1.2 Bypass Circuits 2-1 1.2.1 Three-contactor Bypass 2-1 1.3 Bypass Options 2-2 1.3.1 Common Run/Stop with Bypass 2-2 1.3.2 Automatic Bypass 2-2 1.3.3 Run Permissive in Bypass 2-2 1.3.4 Basic Fire Mode in Bypass 2-2 1.3.5 Advanced Fire Mode in Bypass 2-2 1.3.6 Overload Protection 2-2 1.4 Bypass Platform Configurations 2-3 1.5 Switch Mode Power Supply 2-3 1.5.1 Control Transf
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Contents 3.2.1 Lifting 4-3 3.2.2 Hoist or Overhead Lift 4-3 3.2.3 Forklift 4-3 3.2.4 Shipping Weights 4-3 3.3 Cooling 4-4 4-5 3.4 Electrical Installation 3.4.1 Component Identification & Customer Connection 4-7 3.4.2 Wire and Cable Access 4-15 3.4.3 Wire Size 4-19 3.4.4 Wire Type Rating 4-20 3.4.5 Terminal Tightening Torques 4-20 3.4.6 Input Line Connection 4-25 3.4.7 Motor Wiring 4-25 3.4.8 Grounding (Earthing) 4-26 3.4.9 Control Wiring 4-26 3.4.10 Serial Communication Bus Connection 4-27 3.4.1
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Contents 6.1.5 ECB Hand/OFF/Auto 7-8 6.1.6 ECB Mode of Operation 7-8 6.1.7 Bypass Status Word Bit Examples 7-10 6.1.8 ECB Auto Bypass 7-10 6.1.9 ECB Run Permissive 7-11 6.1.10 ECB Overload 7-11 6.1.11 ECB Safety Interlock 7-12 6.1.12 ECB Common Run/Stop 7-12 6.1.13 ECB Advanced Fire Mode 7-13 6.1.14 ECB Fault Reporting 7-13 7 Start Up Troubleshooting 8-1 7.1.1 Option Panel Alarm and Warnings 8-1 8 Appendix 9-1 8.1.1 Dimensions 9-1 8.1.2 Mechanical Diagrams 9-2 8.1.3 Typical Wiring Diagrams 9-6 B
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Contents BAS-SVX49A-EN
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Introduction 1Introduction inputs, and status reporting. The VFD’s logic circuitry is 1.1.1 Purpose of the Manual backed up by an independent panel-mounted power supply so that, even if the drive loses power, control and This manual is intended to provide detailed information for communication functions are maintained. Programming the installation and operation of the option panel used in and display are provided by the keypad. An important conjunction with a Trane variable frequency drive (VFD
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Introduction Contactor Drive Mode OFF Bypass Test Mode Mode M1 Closed Open Open Closed M2 Closed Open Open Open M3 Open Open Closed Closed Table 1.1 Contactor Operation Figure 1.1 Basic Non Bypass Circuit 1.3.4 Basic Fire Mode in Bypass 1.3 Bypass Options This option switches the panel to bypass whenever a remote fire mode signal is given to the VFD through the 1.3.1 Common Run/Stop with Bypass input terminals. In either drive or bypass, fire mode is intended to ignore common safety and overload
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Introduction Control Features EMB2 ECB Safety Interlock X X 1.4 Bypass Platform Configurations Common Start / Stop X X Automatic Bypass X X The two bypass platform configurations are ECB and EMB2. Run Permissive X X The features available as options with each platform are Basic Fire Mode X X listed in Table 1.2. The ECB, also listed below, has all option features available. See 5 Electromechanical Bypass (EMB2) Advanced Fire Mode X Operation for additional details on the EMB2 and Serial Communic
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Introduction the option panel door can be opened. (Bypass panel only.) Disconnect without fuses. For user-supplied fuses • option. (Bypass panel only.) Main circuit breaker. A thermal/ magnetic current • interrupt device using an ON/TRIP/OFF/RESET switch. When in the ON position, a trip fault removes power from the drive/bypass circuit and the switch moves to the TRIP setting. The switch must be moved to the RESET position momentarily after the fault has been cleared to reset the circuit breaker
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Introduction 1.6.3 Panel Configurations The TR 200 Drive Series comes in two panel enclosure types. One is the non bypass and the other is the bypass. See Table 1.3 for descriptions and available options. Non bypass Bypass Drive plus both of the following: Drive with bypass: 1. Fuses 1. Fuses 2. Disconnect 2. Disconnect/Circuit Breaker 3. Contactors 4. Power Supply 5. Control Module Table 1.3 Tier Definitions and Features BAS-SVX49A-EN 1-5
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Introduction 1.6.4 Panel Voltage and Frame Ratings Table 1.4Table 1.4 defines the voltage and hp ratings of the frames sizes for the panel. See 8 Appendix for overall and mounting dimensions. Bypass Non Bypass Panel P2 (B3 - Drive) TR200 TR200 Volts VAC HP (KW) 208 & 230 7.5 (5.5) - 15 (11) 7.5 (5.5) - 15 (11) 460 & 600 15 (11) - 25 (18.5) 15 (11) - 25 (18.5) Panel P3 Bypass Non Bypass (B4 - Drive) TR200 TR200 Volts VAC HP (KW) 208 20 (15) 20 (15) - 25 (18.5) 230 20 (15) - 25 (18.5) 460 & 60
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Pre-installation 2 Pre-installation 2.1.1 Receiving Inspection 2.1.2 Pre-installation Check Inspect the packaging and equipment closely when 1. Compare panel model number to what was received. Any indication of careless handling by the carrier ordered. should be noted on the delivery receipt, especially if the 2. Ensure each of the following are rated for the equipment will not be immediately uncrated. Obtain the same voltage: delivery person’s signed agreement to any noted damages Drive • for a
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Pre-installation dirt. If the unit does not have power applied to it, supply a protective covering. It is important to ensure that the components stay as clean as possible. It may be necessary to clean the interior once construction is completed. Keep drawings and manuals accessible for • detailed installation and operation instructions. It is important that the manuals be available for equipment operators. 2.2 Harsh Environments NOTE! The mechanical and electrical components within the option p
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Installation 3 Installation TOOLS 3.1.1 Tools Required Spreader bar capable of lifting up to 750 lbs. Max diameter 0.5 in. In addition to the standard tool kit, the tools in Table 3.1 Forklift, crane, hoist or other lifting device capable of handling are recommended for installation of the option panel. up to 750 lbs. (Qualified device operator available for operating the equipment.) Metric Socket Set: 7 - 19mm Socket Extensions: 4, 6, and 12 inch Torx driver set: T10 - T40 Torque wrench: 6 - 37
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Installation 230 V AC UL Motor Panel (TR200) Non Bypass Main Fuse (TR200) Drive Fuse (TR200) Transformer Fuse (TR200) HP (KW) Current & Bypass Bussman Bussman Bussman 7.5 (5.5) 22 LPJ-35-SP JJN-50 10 (7.5) 28 P2 LPJ-45-SP JJN-50 15 (11) 42 LPJ-70-SP JJN-60 20 (15) 54 LPJ-90-SP JJN-80 P3 25 (18.5) 68 LPJ-100-SP JJN-125 30 (22) 80 LPJ-125-SP JJN-125 P4 40 (30) 104 LPJ-150-SP JJN-150 50 (37) 130 LPJ-200-SP JJN-200 FNQ-R-1.25 P5 60 (45) 154 LPJ-250-SP JJN-250 FNQ-R-1.25 Table 3.3 Drive Fuses
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Installation 3.1.3 Internal Main Panel Fuses Use only the specified fuse or an equivalent replacement for the internal main fuses. See the specifications label inside the cover of the unit for acceptable replacement main fuses. A sample of this can be seen in Table 3.6. Fuse Description Manufacturer Part Number/Size F13A & C Primary Transformer Bussmann FNQ-R-0.50 F15A, B, & C Main Fuses Bussmann LPJ-30-SP F16A, B, & C Drive Fuses Bussmann JJS-35 F900, F901,F902 SMPS - Power Supply Bussmann FWH-
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Installation Figure 3.2 Side Cooling Clearance Figure 3.1 Proper Lifting Method 3.3 Cooling Only mount the drive and panel vertically. • Panels rely on the ambient air for cooling. It is • important to observe the limitations on ambient air temperature. The maximum ambient temperature for all bypass panels is 40 °C and 45 °C for non bypass panels. Derating concerns start above 3300 feet elevation above sea level. Most panels may be mounted side-by-side • without additional side clearance. Howeve
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Installation 3.4 Electrical Installation WARNING INDUCED VOLTAGE! WARNING Run output motor cables from multiple drives separately. Hazardous Voltage! Induced voltage from output motor cables run together Disconnect all electric power, including remote disconnects can charge equipment capacitors even with the equipment before servicing. Follow proper lockout/tagout procedures turned off and locked out. Failure to run output motor to ensure the power cannot be inadvertently energized. cables separ
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Installation Figure 3.4 Power Connections 3-6 BAS-SVX49A-EN
