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HEAVY-DUTY MILL/DRILL
MODEL G1006/G1007
INSTRUCTION MANUAL
COPYRIGHT © 1999 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
OCTOBER, 1999 PRINTED IN U.S.A.
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Table Of Contents PAGE 1. SAFETY SAFETY INSTRUCTIONS FOR POWER TOOLS ............................................................3-4 ADDITIONAL SAFETY INSTRUCTIONS FOR MILL/DRILLS ..............................................5 2. CIRCUIT REQUIREMENTS 110V OPERATION ................................................................................................................6 CIRCUIT LOAD/RESET ....................................................................................................
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SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substi- tute for proper accident prevention measures.
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Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make 13. DONÕT OVERREACH. Keep proper foot- sure your extension cord is in good condi- ing and balance at all times. tion. Conductor size should be in accor- dance with the chart below. The amperage 14. MAINTAIN TOOLS WITH CARE. Keep rating should be listed on the motor or tool tools sharp and clean for best and safest nameplate. An undersized cord will cause a performance. Follow instructions for lubri- drop in line voltage resul
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Additional Safety Instructions Mill / Drills 1. DO NOT use until unit is completely assem- 8. DO NOT WEAR GLOVES, neckties, or bled and installed according to instructions. loose fitting clothing. Roll up long sleeves. Tie back long hair. Do not use a rag around 2. DO NOT use the Mill/Drill until all controls a rotating cutter. These could get pulled into and adjustments are understood. the cutter and cause severe injury 9. ALWAYS use a brush to remove chips after 3. BE SURE drill bit or cutter
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SECTION 2: CIRCUIT REQUIREMENTS 110V Operation Grounding The Model G1006/G1007 is wired for 110V, sin- In the event of an electrical short, grounding gle phase operation. The 2 HP motor will draw 22 reduces the risk of electric shock by providing a amps at 110V at maximum load. If you operate path of least resistance to disperse electric cur- rent. This tool is equipped with a power cord hav- this Mill/Drill on any circuit that is already close to ing an equipment-grounding conductor. See its ca
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220V Operation Grounding The Model G1006/G1007 can be wired for 220V In the event of a malfunction or breakdown, single phase operation (see Wiring Diagram, grounding provides a path of least resistance for page 23). The motor will safely draw about 11 electric current to reduce the risk of electric amps at 220V under load. If you operate the shock. This tool is equipped with an electric cord Mill/Drill on any circuit that is already close to its having an equipment-grounding conductor which mu
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SECTION 3: INTRODUCTION Most importantly, we stand behind our machines. Commentary If you have any service questions or parts requests, please call or write us at the location listed below. We are proud to offer the Grizzly Models Grizzly Industrial, Inc. G1006/G1007 Milling/Drilling Machine. These 2406 Reach Road machines are part of a growing Grizzly family of Williamsport, PA 17701 fine metalworking machinery. When used Phone: (570) 326-3806 according to the guidelines set forth in this man-
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Unpacking Piece Inventory Most of the G1006/G1007 has been pre-assem- This Milling/Drilling Machine is shipped from the manufacturer in a carefully packed crate. If you bled at the factory. Therefore, there are very few discover the machine is damaged after you’ve loose parts. signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the You will find the following parts accompanying carrier. Save the containers and all packing mate- the G1006/G1007: ria
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Clean Up Site Considerations The unpainted surfaces are coated with a waxy FLOOR LOAD oil to protect it from corrosion during shipment. Your G1006/G1007 Milling/Drilling Machine rep- Remove this protective coating with a solvent resents a large weight load in a small footprint. If cleaner or citrus-based degreaser. Avoid chlo- you question the strength of your workbench, you rine-based solvents as they may damage painted can opt to reinforce it, or consider placing the surfaces they may contact.
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SECTION 4: ASSEMBLY Beginning Assembly Drilling Angle Vise Most of your G1006/G1007 has been assembled The drilling angle vise provided with your Mill/Drill at the factory, but some parts must be assembled attaches to the table with a table clamping kit. or installed after delivery. We have organized the assembly process into steps. Please follow along Table clamping kits are available through the in the order presented here. Grizzly Catalog and must be purchased sepa- 1 rately. This table will
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4. Plug the rapid switch cord into the recepta- Power feed cle provided on the bottom of the power feed body. 5. Screw the knob onto the direction handle. The Model G1007 features a 110V auto-feed mechanism which allows hands-free, side-to-side 6. Place the clear plastic gear cover to the passes while milling. Variable-speed feed control bottom of the power feed to protect the makes flat surface milling more consistent. gears. To install the power feed: 7. Insert the stops into the slot on the
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Collet/Arbor Handwheels/Crank There are three handwheels provided with the The Models G1006/G1007 feature an R-8 spindle machine which control table movement. They are which accepts many industrial collets and arbors. secured with setscrews and mounted as follows. Height adjustment is made using the crank pro- To install a collet or an arbor: vided. 1. Release the latches on the head cover and Each handwheel has a setscrew which tightens open it. ® with a 3mm Allen wrench. The handwheel han- dle
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Drill Chuck/Arbor All types of milling cutters and drill bits are sharp. It is recommended that these not be Your Mill/Drill has been pre-fitted with a drill handled directly. Use paper towels to hold chuck arbor that has an R-8 shank and a Jacob’s sharp tooling to avoid cuts to your hands. Taper. It is ready to accept the standard drill Be careful while handling them and store chuck provided with this machine. them in a child safe location. To install the drill chuck: Fly Cutter/Arbor 1. Clean
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SECTION 5: ADJUSTMENTS the handwheel dial. Turn the dial until the Graduated Dials “0” lines up with the index line. Tighten the setscrew. The graduated dials on the handwheels for the 4. Turn the handwheel according to the dis- table and fine feed can be indexed or “zeroed” to tance you want to move downward. Each help make accurate and convenient movements. complete revolution equals 0.100". Each dial can be reset or locked with the set- screw or thumbscrew provided. Locking: For milling opera
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Speed Changes Head Height The G1006/G1007 is capable of twelve different The head height on this Mill/Drill can be adjusted speed settings. Different types of cuts and types for various applications. of materials require varying speeds. Consult out- side sources for information about appropriate To adjust the head height: speeds for different applications. 1. Loosen the two head locking nuts located To change speeds: on the right side of the head near the back. Use the lug wrench provided. 1. Lo
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SECTION 6: OPERATIONS 7. Press the “rapid switch” with the lever Power feed pushed in the direction of desired move- ment to move the table at maximum veloc- ity. The power feed will move the table in the X-plane 8. If there is a powerfeed motor overload (i.e. only. trying to move too fast through a heavy cut), the built in circuit breaker will trip, and To operate the power feed: the powerfeed will stop. If this occurs, pro- ceed with these steps: 1. Loosen the table locking levers located just
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Notes Test Run Operating this equipment has the potential to propel debris into the air which can cause eye injury. Always wear safety glass- es or goggles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glass- es you wear meet the appropriate stan- dards of the American National Standards Institute (ANSI). Once assembly is complete and adjustments are done to your satisfaction, you are ready to t
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SECTION 7: MAINTENANCE General Gibs Your Model G1006/G1007 Mill/Drill requires very The gibs are pre-adjusted at the factory and little maintenance. A thorough cleaning, now and will not need further adjustment by you until again, will increase the machine’s durability and after extended use. If movement seems too efficiency by removing chips and grime that can tight at first, make sure that all rust preventa- gum up moving parts. It is best of course, to do tive is removed from the ways, lubric
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Lubrication Quill The internal quill pin is a setscrew and has been pre-adjusted at the factory. It should not need adjustment under normal circum- DO NOT make adjustments while the stances. Mill/Drill is running. Ensure that the switch is off, power is disconnected and moving The slotted setscrew on the left side of the head parts have stopped before making adjust- is used for limiting the amount of rotational play ments. in the quill body. Loosening the check-nut and tightening the setscrew wi
