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Product features may vary from this picture.
Protective equipment not included.
Please read this manual and save it with your original sales receipt.
Tools needed for assembly (not included):Two Adjustable Wrenches (or one Adjustable Wrench
7 9
and a /16" Wrench and /16" Wrench), Pliers, Phillips Screwdriver, and Safety Scissors.
Tool needed for assembly (included): Allen Wrench.
®
Use only with a Power Wheels 12 Volt Lead-Acid Rechargeable Battery and
®
a Power Wheels 12 Volt Charger with Typ
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Table of Contents A Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 B Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 C Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Warnings and Cautions B ELECTRICAL HAZARD WARNING • Battery can fall out and injure a child if vehicle tips over. Always use battery clamp (cover). • PREVENT FIRE - Never modify the electrical system. Alterations could cause a fire resulting in serious injury and could also ruin the electrical system. - Use of the wrong type battery or charger could cause a fire or explosion resulting in serious injury. ® ® - Use of Power Wheels components in products other than Power Wheels vehicles could ca
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Parts C • If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return this product to the store. • Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded. • Metal parts have been coated with a lubricant to protect them during shipment. Wipe all metal parts with a paper towel to remove any excess lubricant. Part Not Shown: Label Sheet. Plastic Tie 12 V
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Battery Charging D ELECTRICAL HAZARD WARNING CAUTION • Battery can fall out and injure a child if Use the charger in dry locations only. mini-bike tips over. Always use battery clamp (cover). • PREVENT FIRE About Thermal Fuses - Never modify the electrical system. ® Your Power Wheels 12 volt battery is equipped with a Alterations could cause a fire resulting built-in thermal fuse. The thermal fuse is a self-resetting in serious injury and could also ruin safety device which automatically “trips”
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Battery Charging IMPORTANT! • Your new battery must be charged for at least 18 hours before you use it in your mini-bike for the first time. We recommend that you start charging your battery before beginning assembly of your new mini-bike. Battery 2 11 • The battery must be upright while charging. • The charger is not a toy. • Do not short circuit the battery. 1 • Before charging the battery, examine the battery case 11 for cracks and other damage which may cause sulfuric acid (electrolyte
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Assembly E 3 WARNING Children can be harmed by small parts, sharp edges and sharp points in the mini- bike’s unassembled state, or by electrical items. Care should be taken in unpacking and assembly of the mini-bike. Children should not handle parts, including the battery, or help in assembly of the mini-bike. 1 Plastic Tie Handlebars Front Fork #8 x 1" Screw - 2 Shocks SHOWN ACTUAL SIZE • Insert a #8 x 1" screw through the hole in each front fork shock and into the fender. Tighten the screws w
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Assembly 5 6 Allen Wrench Adjustable Wrench • While holding the lock nut with an adjustable wrench 7 16 (or a / " wrench), tighten the bolt with the Allen wrench. Do not over-tighten. Rounded Edge • Check to be sure the handlebar is securely attached. Lift it and push it from side to side. It should not move. If it does move, tighten the bolt a few more turns with the Allen wrench. 9 16 1 / " Bolt - 2 • Repeat steps 5 and 6 to fasten the other handlebar to 7 /16" Lock Nut - 2 9 7 16 16 the
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Assembly 9 8 Foot Peg Bar Foot Peg Rounded Edge • While holding the lock nut with an adjustable wrench 7 (or a /16" wrench), tighten the bolt with the Allen wrench. Do not over-tighten. • Check to be sure the foot peg is securely attached. 9 1 /16" Bolt - 2 Push and pull it. It should not move. If it does move, 7 /16" Lock Nut - 2 tighten the bolt a few more turns with the Allen wrench. • Repeat steps 8 and 9 to fasten the other foot peg to the BOTH SHOWN ACTUAL SIZE 9 7 bar with a 1 /16" bolt
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Assembly 10 12 Spacer Spacer Front Wheel • Fit a spacer into the hole on each side of the front wheel. 11 9 /16" Lock Nut - 2 SHOWN ACTUAL SIZE 9 • Attach the /16" lock nut to the end of the axle. While holding the lock nut with an adjustable wrench, tighten 9 the axle with a /16" wrench (or another adjustable wrench). Do not over-tighten. Front Fork Ends 13 Front Wheel Axle • Fit the front wheel (with spacers inserted) between the ends of the front fork. • Insert the axle through one side of th
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Adjusting the Brake F IMPORTANT! Check to be sure the brake is adjusted properly and is tight. Please follow these instructions carefully before you use this mini-bike. 3 1 No Gap Gap Gap No Gap Adjust Brake Adjust Brake OK OK ✔ ✔ • From the front of the handlebar, examine the brake • Now, from the front of the handlebar, examine the brake handle and the brake base. handle again. - If there is NO gap between the brake base and the - If there is NO gap between the brake base and the brake handl
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Adjusting the Brakes 5 Brake Lock Nut Adjustment Lock Nut Loosen Knob Metal Bracket and Remove • Turn the lock nut counter-clockwise a few turns to loosen it. • Turn the brake adjustment knob counter-clockwise a few turns to close the gap. • Again, examine the brake handle to be sure there is no gap between the brake base and the brake handle. Re-tighten the brake adjustment knob if still needed. • After you are satisfied that you have properly closed the gap between the brake base and the
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Label Decoration G Proper label application will help to keep the labels looking their best! When applying labels, keep the following guidelines in mind: • Wash your hands before applying the labels. • Before applying the labels, wipe the surface of the mini-bike with a clean, dry cloth to remove any dust or oils. • Place the labels exactly as shown in the illustrations. • For best results, avoid repositioning a label once it has been applied to the mini-bike. • After applying a label, rub the
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Battery Installation H ® IMPORTANT! Use only a Power Wheels 12 volt battery. Use of any other battery will damage your mini-bike. Make 2 sure that you charge the battery for at least 18 hours using ® the enclosed Power Wheels 12 volt charger before operating your mini-bike for the first time. Charge the battery for at least 14 hours after each use of the mini-bike. Never charge the battery longer than 30 hours. Failure to follow these instructions may damage your battery and will void your warra
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Battery Care and Disposal I Care Disposal ® • Your Power Wheels battery is a sealed lead-acid If a battery leak develops, avoid contact with the leaking battery. It must be recycled or disposed of in an acid and place the damaged battery in a plastic bag. See environmentally sound manner. information on this page for proper disposal. • Do not dispose of a lead-acid battery in your regular, If acid comes in contact with skin or eyes, flush with household trash. The incineration, landfilling or
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Rules for Safe Riding J IMPORTANT! Please carefully read the owner’s information in this manual and teach your child about proper mini-bike operation and rules for safe riding before allowing operation of this mini-bike. RIDING RULES Riding Rules WARNING Make sure children know and follow these rules for safe riding: Direct Adult Supervision Required 1. This product is meant for outdoor use only, on private • To prevent injury, keep away from cars, property. It should not be used on streets or
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How to Operate Your Mini-Bike K Throttle Button Brake Handle IMPORTANT! For a smooth start, place one foot on a foot peg and push off a few steps with the other foot. • Press the throttle button and then place your other foot on the other foot peg. • The mini-bike travels up to 7 mph (speed varies, depending on rider weight and terrain). • To slow down or stop the mini-bike, release the throttle button and squeeze the brake handle, as shown. 17
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Caring For Your Mini-Bike L • To prevent damage, do not use the mini-bike on wet surfaces or in wet weather. Never immerse any part of this product. Do not ride in mud. Mud can clog up the drive train system and possibly lead to the belt slipping off. • Avoid operating the mini-bike on sand, loose dirt or gravel. Sand, loose dirt or gravel in the motors or electrical switches can cause them to jam and could cause switch or motor failure. • The mini-bike can be wiped down with a soft, dry cloth
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Problems and Solutions Guide M IMPORTANT! If you experience a problem with your mini-bike, first check the Problems and Solutions Guide below. ® If you still experience a problem, please contact Power Wheels Consumer Relations, toll-free at 1-800-348-0751 ® between 8 AM and 6 PM (EST) Monday through Friday. Or, contact your local Power Wheels authorized service center. For the location nearest you, please refer to the Authorized Service Center list beginning on page 23. Problem Possible Cause
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Problems and Solutions Guide Problem Possible Cause Solution Mini-bike was running but Loose wire or loose connectors Check all wires and connectors. Make sure the motor suddenly stopped harness connector is plugged into the battery, and that there are no loose wires around the motor. Low battery voltage; Charge the battery. A new battery should have been battery needs charging charged for at least 18 hours before using the mini-bike for the first time. After first-time use, recharge the battery
