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ITW Dynatec ITW Dynatec GmbH
OPERATIONS&SERVICEMANUAL
An Illinois Tool Works Company Industiestrasse 28
Manual 50 -05
31 Volunteer Drive D-40822 Mettmann, Germany
Revised 1/23/04
Hendersonville, TN 37075 USA Telephone 49.2104.915.0
Telephone 615.824.3634 FAX 49.210.2104.915.111
FAX 615.264.5222
ITW Dynatec K.K.
Daiwashinagawa Bldg., 7-15 Konan, 3-Chome
Minata-Ku, Tokoyo 108 Japan
Telephone 81.3.3450.5901
FAX 81.3.3450.8405
Adhesive Application Solutions ISO 9001 Certified
TPC2 TIME-BASED PATTE
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c.1999 Page ii TPC-2 TIMERManual 50-05 Revised 1/99 ITW Dynatec An Illinois Tool Works Company Adhesive Application Solutions
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ITW Dynatec c. 1999 Page iii TPC-2 TIMER Manual #50-56 Revised 1/99 TABLE OF CONTENTS CHAPTER 1:DESCRIPTION General Description ...................................................................................................................................... 1-1 Specifications................................................................................................................................................ 1-2 How to Use this Manual.................................
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Page iv ITW Dynatec c. 1999 Revised 10/99 TPC-2 TIMER Manual #50-05 CHAPTER 5: TROUBLESHOOTING Controller Glues Every Other Sheet.............................................................................................................. 5-1 GlueLine Moves or Changes Length............................................................................................................. 5-1 Glue Applicators Will Not Act
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ITW Dynatec c. 1999 Page 1 - 1 TPC-2 TIMER Manual #50-05 Revised 11/04 Chapter 1 DESCRIPTION Description The ITW Dynatec TPC-2 Timer is a microprocessor-based electronic control system. It may be used in any process that requires the timed actuation of electrical output devices and has the ability to count those actuations and take varied actions based upon the count. It was specifically developed to control glue application valves used in adhesive systems. Examples of applications
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Page 1 - 2 ITW Dynatec c. 1999 Revised 1/99 TPC-2 TIMER Manual #50-05 The TPC-2 possesses a PALLETISING facility that provides an easy means of applying glue to a specified number of objects, then passing (or skipping) a specified number of objects. The display continually updates itself to inform the operator of the current COUNT. A key-actuated system lock is provided on the Controller’s front panel. This lock preven
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ITW Dynatec c. 1999 Page 2 - 1 TPC-2 TIMER Manual #50-05 Revised 8/99 Chapter 2 INSTALLATION The ITW Dynatec TPC-2 Timer is very easy to install and operate. It is highly recommended, however, that the entire contents of this manual be read before installation to become familiar with the many features of this equipment and to avoid potential safety hazards. WARNING: Line voltage is present at several places inside this Control Unit when it is connected to an AC power source. Electri
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Page 2 - 2 ITW Dynatec c. 1999 Revised 1/04 TPC-2 TIMER Manual #50-05 Supplied Equipment The TPC-2 Control Kit is supplied with the following equipment. Please inventory these parts immediately upon unpacking the Control Kit to assure all items are present. Qty Description Part Number 1 Control Unit, TPC-2 106076 1 Purge Control 106078 1 Output Kit (contains two 10 foot drive output cables, L21754 one end with conne
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ITW Dynatec c. 1999 Page 2 - 3 TPC-2 TIMER Manual #50-05 Revised 11/04 Optional Accessories The following accessories are available from ITW Dynatec for use with the TPC-2 Control Kit: Description Part Number Mini Reflective Photo Sensor Assembly, 2ms L21746 Response (6’ cord) Reflective Photo Sensor Assembly, 1ms Response L21701 (6’ cord) Fiber Optic Photo Sensor Assembly (6’ cord) L21745 Foot Switch Assembly (10’ cord) 106114 Trigger Extension Cable, 10’ (may be used with any L
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Page 2 - 4 ITW Dynatec c. 1999 Revised 11/04 TPC-2 TIMER Manual #50-05 The following steps should be employed to change the Control Unit’s operating voltage from the factory pre-set value: 1. Remove the 6 screws that secure the upper and lower portions of the Control Unit display panel using a cross-point screwdriver. 2. Remove the lower panel (the portion housing the power switch and fuse holder) from the case tak
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ITW Dynatec c. 1999 Page 2 - 5 TPC-2 TIMER Manual #50-05 Revised 8/99 Dimensions 1.19" 3.5" 3.5" 1.19" 5.25” 30mm 89mm 89mm 30mm 133.4mm 0.27" 7mm 11.56" 11.56" 294mm 294mm 10.81" 275mm 9.75" .5" .375" 248mm 13mm 10mm Locating the TPC-2 for Installation Mount the TPC-2 in a cool, dry, clean and well-ventilated area. Allow access space at the front and sides for operation and maintenance. Do not place the Control Unit where it is subject to high heat and humidity, in traffic areas or wh
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Page 2 - 6 ITW Dynatec c. 1999 Revised 12/99 TPC-2 TIMER Manual #50-05 Installing the TPC-2 and Accessories 1. Mount the TPC-2 Control Unit as close to the Trigger Input Device and the Glue Applicators as is possible. 2. Mount the Trigger Device and Glue Applicator(s) in the desired locations. Connect the Drive Output Cable(s) to the Glue Applicator(s). 3. Install the Automatic Tip Sealer(s) to the Glue Applicator(s) (c
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ITW Dynatec c. 1999 Page 2 - 7 TPC-2 TIMER Manual #50-05 Revised 11/04 230VAC Power Cord Wiring WIRE COLOR DESIGNATION Brown or Black Power (+) Blue or White Neutral (-) Green Ground CAUTION: Avoid the installation of input or output cords near or parallel to power lines from other machinery. The resulting electrical “noise” can produce adverse effects on the TPC-2 Control Unit which could result in unreliable operation. Receptacle Assignments Below are the pin assignments for
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Page 2 - 8 ITW Dynatec c. 1999 Revised 12/99 TPC-2 TIMER Manual #50-05 Important Note: The TPC-2 is usually connected to non-polarity-sensitive solenoids using the ITW Dynatec Output Kit (L21754) supplied as a part of the TPC-2 Control Unit Kit. As such, it is not important to which terminal the two wires of the Output Kit cables are connected. Polarity Sensitive solenoids, such as ITW Dynatec P/N 030A057 require attenti
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ITW Dynatec c. 1999 Page 3 - 1 TPC-2 TIMER Manual #50-05 Revised 1/99 Chapter 3 OPERATION & PROGRAMMING Start-Up Procedure 1. Open the latch on the right side of the TPC-2 Control Unit and swing open the lid. 2. Two keys for the Programming Security feature should be attached to the inside of the lid. Remove these keys and unwrap them. 3. Insert one of the keys into the lock on the Display Panel. Assure the key is in the UNLOCKED (key tab vertical) position. 4. Remove the key and
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Page 3 - 2 ITW Dynatec c. 1999 Revised 1/99 TPC-2 TIMER Manual #50-05 Programming Conventions The TPC-2 employs the following programming conventions: 1. All CHANNEL modifications are performed on the Program displayed (Pr-1, -2, -3 or -4) when the MEMORY LED is illuminated. 2. Depressing the CHANNEL 1 or CHANNEL 2 buttons allows programming of the parameters for that channel of the selected Program (Pr-1, -2, -3 or -4).
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ITW Dynatec c. 1999 Page 3 - 3 TPC-2 TIMER Manual #50-05 Revised 1/99 System Status Lights There are four LED’s in the top right corner of the Display Panel that provide an indication of the current system status. These lights are described in further detail below: Drive 1 & Drive 2 These LED’s provide an indication of the current Drive Output activity. The LED’s will be in one of the following states: STATUS LIGHT MEANING No Illumination: There is no Drive Output activity GREEN: T
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Page 3 - 4 ITW Dynatec c. 1999 Revised 1/99 TPC-2 TIMER Manual #50-05 The A.T.S. output voltage is 48VDC at 5.4W for a 25ms duration. The output then drops to a holding voltage of 16VDC. The TPC-2 activates the A.T.S. Drive immediately upon receipt of Trigger Inputs. The Tip Sealing Device requires time to operate, the TPC-2 caters for this by allowing a 35ms dwell time from Trigger Input until the gluing program will fun
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ITW Dynatec c. 1999 Page 3 - 5 TPC-2 TIMER Manual #50-05 Revised 1/99 PURGE Display Settings DISPLAY MEANING = = = 0 Activation of A.T.S. output only = = = 1 Activation of A.T.S. and DRIVE 1 outputs = = = 2 Activation of A.T.S. and DRIVE 2 outputs 3. Activation of the selected outputs occurs upon depressing the button on the Purge Control Unit (106078) and continues until the button is released. Trig Mode The TRIG MODE (Trigger Mode) parameter allows the Operator to select the mann
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Page 3 - 6 ITW Dynatec c. 1999 Revised 1/99 TPC-2 TIMER Manual #50-05 TIME RANGE Display Settings DISPLAY MEANING 0.001 Time Range Selection between 0.001 and 1.999 seconds 0.010 Time Range Selection between 0.01 and 19.99 seconds NOTE: Maximum time settings (i.e. 1.999 or 19.99 seconds) represent the maximum allowed cumulative time for DELAY and LINE duration of all four EVENTs in a CHANNEL Glue/Pass/Start The
