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Table of Contents Section 14 – Contacting Dukane ......................................... 141 Ultrasonics Division Main Office ....................................................... 143 Email Addresses.................................................................................. 144 Telephone Extensions ........................................................................ 144 Section 15 – Specifications ................................................... 145 Regulatory Compliance.......
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Section 1 – Introduction SECTION 1 Introduction • General Information • Manual Organization • DPC–II Plus Overview • Key DPC–II Plus Features • Key EZ Welder Features Before Operating ............................................ 3 Read The Manual First ............................................3 Caution and Warnings ...........................................3 Drawings Labels .....................................................3 Manual Organization ...................................... 4 DPC
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Section 1 – Introduction Important User Information Read This Manual First Before operating the DPC™ II Plus, read this User’s Manual to become familiar with the sys- tem. This will ensure correct and safe operation. The manual is organized to allow you to learn how to safely operate an ultrasonic system. The ex- amples given are chosen for their simplicity to il- lustrate basic setup procedures. Notes and Tips Throughout this manual we use NOTES to provide NOTE information that is important for
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™ DPC II Plus and EZ Welder System – User’s Manual Manual Organization Section 1 – Introduction describes the manual organization TM and the key features of the Dukane DPC (Dy- namic Process Controller) II Plus Generator. Section 2 – Safety discusses OSHA regulations and safety considerations. Section 3 – Unpacking and Installation explains the DPC II Plus placement and setup. It also shows the cable connections for quick–start operation. Section 4 – Controls describes the function of the
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Section 1 – Introduction Section 12 –Troubleshooting provides helpful tips on solv- ing the most common problems. Section 13 –Maintenance lists a schedule of suggested pre- ventive maintenance items. Section 14 –Contacting Dukane provides information on contacting or obtaining support from your Du- kane Ultrasonics team. Section 15 –Specifications lists the DPC–II Plus dimen- sions, power and space requirements. It also interprets the model number coding. Section 16 –Warranty contains a cop
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™ DPC II Plus and EZ Welder System – User’s Manual DPC II Plus Overview The DPC™ II Plus is the newest model in Dukane’s Dy- namic Process Controller product family. This system will accept a wide variety of optional modules and is designed for use with ultrasonic presses or applications that re- quire the use of hand probes or thruster systems. The DPC II Plus provides basic system control inputs and system monitor and status outputs. This makes the DPC II Plus ideal for automated control sys
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Section 1 – Introduction ™ DPC II Plus Key Features • Timer Board option provides weld and hold time control and stores up to eight setup files. • Press Board option provides control for a Dukane ultrasonic press and thruster. • Multi–Point Control Module option permits one DPC to handle up to eight probes in an automation environment (DPC II Plus or DPC II). • Plug and Weld system recognizes when modules are added or removed from the system • Process Control Menu automatically reconfigures the
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™ DPC II Plus and EZ Welder System – User’s Manual 1 1 • Dual Line–Voltage Universal Power Supply See Tables 15—I and 15—II means that the DPC will operate worldwide. Auto-Ranging means that adjustments by the operator related to power input are unnecessary. • Line Voltage Regulation automatically maintains a constant output regardless of line 2 2 voltage deviation. Within specified ranges • Load Regulation provides constant amplitude automatically up to the rated overload power level. • El
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Section 1 – Introduction SECTION 2 Safety Tips • Health & Safety • RFI Considerations Health & Safety Tips...................................... 11 Plastics Health Notice ...........................................12 Electrical Grounding Safety ..................................12 RFI Considerations ........................................ 13 Dukane Corporation •• Ultrasonics Division Dukane Manual Part No. 403–566–01 9
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User’s Manual Dukane Part No. 403–566-01
Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL +1–630–797–4900 • FAX +1–630–797–4949
Dukane products are manufactured
www.dukcorp.com/us
ISO
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DPC II Plus and EZ Welder System – User’s Manual Copyright © 2003—2004 Dukane Corporation Ultrasonics Division 2900 Dukane Drive St. Charles, IL 60174 USA Notice of Rights: All rights reserved. No part of this manual including the inte- rior design, cover design and icons may be reproduced, trans- mitted or utilized in any form or by any means, electronic, mechanical, photocopying, recording, or by any information storage and retrieval system, without written permission from Dukane Corporatio
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Table of Contents DPC II Plus & EZ Welder Manual Revision History Revision Revision Number History Date –00 Add information for EZ–Series Generator to DPC II Plus Manual. 2003–Sept–25 Added EZ Welder™ Key Features to Section 1. Table 3—1 references new DPC II Plus/EZ Welder manual. Figure 4–1B shows EZ Generator w/o Hot Key for P2. Figure 4–8B added to show current software revision for EZ Generator. Figure 4–8A shows DPC II Plus version. Figure 5–1 notes Multi–Probe modules are for DPC II Plu
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Table of Contents TABLE OF CONTENTS Section 1 – Introduction........................................................... 1 Before Operating ................................................................................... 3 Read The Manual First ................................................................................... 3 Caution and Warnings................................................................................... 3 Drawings Labels .............................................
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DPC II Plus and EZ Welder System – User’s Manual Section 5 – Rear Connectors .................................................. 37 Rear Panel Layout ................................................................................ 39 System Input Connector....................................................................... 40 System Output Connector ................................................................... 42 Remote Amplitude Control ..................................................
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Table of Contents Press Mode Example ............................................................................ 77 Hot Keys ................................................................................................ 81 Process Control Recap .......................................................................... 82 Section 8– Process Limits Menu ............................................. 87 Process Limits Menu ..........................................................................
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DPC II Plus and EZ Welder System – User’s Manual Section 11 – DPC Checkout .................................................. 117 Startup and Self–Test ......................................................................... 119 System Test ......................................................................................... 120 Probe Operation................................................................................. 121 Stopping the Weld Cycle .......................................
