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Operators Manual
Installation, Operation & Service
Direct Steam Table Top Kettles
Table-Top Direct
Steam Kettles
MODELS: KDT- 1- T
KDT- 3- T
KDT- 6- T
KDT-12- T
KDT-20- T
SD Stands
MODELS: SD- 450
SD- 650
SD- 760
SD-1050
SD-1200
SD-1600
SD-1800
Kettles on
SD Stands
MODELS: SD-450- K 6
SD-650- K12
SD-760- K12
SD-760- K20
SD-1050-K 6 6
SD-1200-K 612
SD-1600-K 620
SD-1600-K1212
SD-1600-K1220
SD-1600-K2020
™
Cleveland
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Phone: (216) 481-4900 Fax:
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For your safety DANGER Keep clear of pressure Keep hands away from relief discharge. moving parts and pinch points. IMPORTANT Do not fill kettle above Inspect unit daily for recommended level proper operation. marked on outside of kettle. CAUTION Surfaces may be Wear protective equipment extremely hot! Use when discharging hot product. protective equipment. Stand clear of product Do not lean on or place discharge path when objects on kettle lip. discharging hot product. SERVI
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INSTALLATION Note: For SD Stands (with or without kettles) zero GENERAL clearance is required on the sides and back. Installation of the unit must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper KETTLES installation of product could cause injury or damage. This unit is built to comply with applicable Table-top models must be positioned on a firm stand standards for manufacturers. Included among or existing counter top and secured
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STEAM CONDENSATE (Kettles c/w SD Stands) All steam plumbing to and from the kettle and The stand comes factory plumbed so the condensate steam boiler should be thoroughly cleaned and is connected to the stands drain manifold. inspected for dirt and debris before final POTABLE WATER connection to the kettle are made. Generally, kettles require 1/2" i.p.s. pipe, 10-45 psi The water faucet (optional on kettles purchased steam pressure. If the steam supply pressure without SD stands) with swing spo
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OPERATING INSTRUCTIONS CLEVELAND STEAM COOKING EQUIPMENT IS INTENDED FOR COMMERCIAL USE ONLY BY PROFESSIONALLY TRAINED PERSONNEL. OPERATION FOR KETTLE/STEAMER COMBINATIONS: 1. Ensure that there is an adequate steam If the boiler in a steamer is supplying steam to a supply to the kettle. kettle, always heat the kettle first. After the kettle contents are heated, and the boiler's steam 2. Turn the steam control valve to pressure returns to normal, the steamer may be the open position by turning
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CLEANING INSTRUCTIONS CLEANING INSTRUCTIONS CAUTION 1. Turn unit off. SURFACES MAY 2. Remove drain screen (if applicable). Thoroughly BE EXTREMELY HOT! wash and rinse the screen either in a sink or a dishwasher. 3. Prepare a warm water and mild detergent solution in CARE AND CLEANING the unit. Cooking equipment must be cleaned regularly to 4. Remove food soil using a nylon brush. maintain its fast, efficient cooking performance and to ensure its continued safe, reliable operation. The 5. Loos
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STAINLESS STEEL EQUIPMENT CARE AND CLEANING (Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org) Contrary to popular belief, stainless steels ARE susceptible to rusting. 4. Treat your water. Corrosion on metals is everywhere. It is recognized quickly on iron and Though this is not always practical, softening hard water can do much steel as unsightly yellow/orange rust. Such metals are called “active” to reduce deposits. There are certain filters that can be ins
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SERVICE PARTS STEAM CONTROL ASSEMBLY 14 26 5 15 5 4 3 22 16 1 2 5 3 4 23 24 25 4 6 11 7 8 9 28 23 10 1 12 21 13 7 8 29 20 9 21 5 23 19 27 20 5 4 6 18 23 19 7 8 4 9 9 17 6 12 18 7 13 8 17
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STEAM CONTROL ASSEMBLY ITEM NO. PART NO. DESCRIPTION QTY. 1. FA11056 Binding Head Screw, 6-32 x 1/2" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 2. KE50458 End Cap, condensate return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE50455-1 Trunnion, condensate return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 4. FA05002-35 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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PLUMBING ASSEMBLY 29 (for SD Stands) See Steam Control Drawing See Steam Control Drawing 1 2 STEAM STEAM 5 IN IN 3 22 4 7 21 6 20 CONDENSATE CONDENSATE 11 RETURN RETURN 19 10 9 See Steam Control Drawing 8 23 30 18 12 17 13 16 2 1 15 28 14 27 26 1 25 Steam In Configuration for 24 SD Stand with Two Kettles 2 1 STEAM STEAM IN IN
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PLUMBING ASSEMBLY (for SD Stands) ITEM NO. PART NO. DESCRIPTION QTY. 1. FI00169 Tee, 1/2" NPT. (single kettle units) . . . . . . . . . . . . .1 (twin kettle units) . . . . . . . . . . . . . . .3 2. KE54941-5 Safety Valve, 50 PSI, 1/2" (North America) (single kettle units) . . . . . . . . . . . . .1 (twin kettle units) . . . . . . . . . . . . . . .2 KE54941-31 Safety Valve, 50 PSI, 1/2", (Europe) (single kettle units) . . . . . . . . . . . . .1 (twin kettle units) . . . . . . . . . . . . . . .2 3
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FAUCET ASSEMBLIES 1 1 2 2 3 3 4 12 4 5 11 12 6 11 9 7 10 8
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FAUCET ASSEMBLIES ITEM NO. PART NO. DESCRIPTION QTY. 1. KE50825-8 6 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50825-1 12 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50825-1 20 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. FA95022 Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. FA0500
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STEAM CONTROL ASSEMBLY - FOR KETTLES WITH GEARBOX 11 7 8 9 10 6 13 10 11 12 14 15 6 5 16 22 17 18 4 19 See Tilting Gearbox Assembly 3 21 2 1 20 5
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STEAM CONTROL ASSEMBLY - FOR KETTLES WITH GEARBOX ITEM NO. PART NO. DESCRIPTION QTY. 1. KE52697 Lock Nut, 1/2" NPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 2. FA32500 Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 3. FA30502 Washer, satin coat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 4. KE50467 Washer, Foot . . . . .
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TILTING GEARBOX ASSEMBLY - FOR KETTLES WITH GEARBOX 1 1 15 16 3 12 2 4 14 13 NOTE: Item #14 to be tack welded 3 12 flush outside in the gearbox housing (item #1). 5 Do not damage the outside 2 edges of the gearbox housing when tack welding. 10 11 9 14 6 7 See Steam 8 Control Assembly 7
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TILTING GEARBOX ASSEMBLY - FOR KETTLES WITH GEARBOX ITEM NO. PART NO. DESCRIPTION QTY. 1.-16. KE02062-1 Tilting Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1. KE02060 Gearbox Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE50198 Bearing, trunnion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 3. KE54739-2 Bearing, tilt shaft
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MAINTENANCE ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. This kettle requires very little preventative maintenance other than daily cleaning. The pressure relief valve must be tested twice a year. PRESSURE RELIEF VALVE MARINE LOCK TESTING PROCEDURE Inspect lock at least twice yearly. 1. Check for excessive play or wear on pivot. WARNING Adjust or replace as required. Kettle will be hot. Use gloves for protection. 2. Insure lock is catching over the centre of the stop pin and
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TROUBLESHOOTING GUIDE This section contains information intended for use by Authorized Service Personnel only. PROBLEM A/ Kettle heats too slowly or does not come to a boil. Probable Cause Remedy 1. Inadequate steam flow. Check for correct steam using chart below. If kettle is connected to a steamer and powered by a generator the units should be operated sequentially (kettle boiling first, then start steamer). 2. Steam trap not operating properly. The trap should open periodically to dump con
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SPECIFICATION DRAWINGS KDT-1-T CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES: Right - 4" Left - 0 Back - 0 8.00" 203mm 9.38" 238mm 12.25" 311mm 9.88" 251mm 3.50" 89mm 12.50" 318mm 9.31" 236mm 1.56" 40mm 1/2" NPT 1/2" NPT 8.13" CONDENSATE STEAM 207mm RETURN INLET
