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Operators Manual
Installation, Operation & Service
Direct Steam Table Top Kettles
Table-Top Direct
Steam Kettles
MODELS: KDT- 1- T
KDT- 3- T
KDT- 6- T
KDT-12- T
KDT-20- T
SD Stands
MODELS: SD- 450
SD- 650
SD- 760
SD-1050
SD-1200
SD-1600
SD-1800
Kettles on
SD Stands
MODELS: SD-450- K 6
SD-650- K12
SD-760- K12
SD-760- K20
SD-1050-K 6 6
SD-1200-K 612
SD-1600-K 620
SD-1600-K1212
SD-1600-K1220
SD-1600-K2020
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Phone: (216) 481-4900 Fax: (216)
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TABLE OF CONTENTS Installation General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Shipping Damage Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Kettles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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INSTALLATION Note: For SD Stands (with or without kettles) zero GENERAL clearance is required on the sides and back. Installation of the unit must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper KETTLES installation of product could cause injury or damage. This unit is built to comply with applicable Table-top models must be positioned on a firm stand standards for manufacturers. Included among or existing counter top and secured
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STEAM CONDENSATE (Kettles c/w SD Stands) The stand comes factory plumbed so the condensate All steam plumbing to and from the kettle and is connected to the stands drain manifold. steam boiler should be thoroughly cleaned and inspected for dirt and debris before final connection to the kettle are made. POTABLE WATER Generally, kettles require 1/2" i.p.s. pipe, 10-45 psi steam pressure. If the steam supply pressure The water faucet (optional on kettles purchased exceeds 45 psi, a pressure reduci
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OPERATING INSTRUCTIONS CLEVELAND STEAM COOKING EQUIPMENT IS INTENDED FOR COMMERCIAL USE ONLY BY PROFESSIONALLY TRAINED PERSONNEL. OPERATION FOR KETTLE/STEAMER COMBINATIONS: 1. Ensure that there is an adequate steam If the boiler in a steamer is supplying steam to a supply to the kettle. kettle, always heat the kettle first. After the kettle contents are heated, and the boiler's steam 2. Turn the steam control valve to pressure returns to normal, the steamer may be the open position by turning
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CLEANING INSTRUCTIONS 6. Using mild soapy water and a damp sponge, CARE AND CLEANING wash the exterior of the kettle, rinse, and dry. Your kettle must be cleaned regularly to maintain its fast, efficient cooking performance, and to 7. Leave the cover off when the kettle is not in ensure its continued safe, reliable operation. use.. WARNING: Do not use chloride base detergents. 8. If your unit is equipped with a marine lock, clean any food deposits that may have spilled 1. Prepare a warm water
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SERVICE PARTS STEAM CONTROL ASSEMBLY 30 5 26 14 1 5 23 4 5 4 7 3 8 22 15 1 2 5 3 4 23 16 24 25 4 6 11 7 8 9 28 23 10 1 21 12 13 7 8 29 20 21 9 5 23 19 27 20 5 4 6 18 23 19 7 8 4 9 17 9 6 12 18 7 13 8 17 5
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STEAM CONTROL ASSEMBLY ITEM NO. PART NO. DESCRIPTION QTY. 1. FA11056 Binding Head Screw, 6-32 x 1/2" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 2. KE50458 End Cap, condensate return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE50455-1 Trunnion, condensate return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 4. FA05002-35 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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PLUMBING ASSEMBLY 29 (for SD Stands) See Steam Control Drawing See Steam Control Drawing 1 2 S S ST T TE E EA A AM M M 5 I I IN N N 3 22 4 7 21 6 20 C C CO O ON N ND D DE E EN N NS S SA A AT T TE E E 11 R R RE E ET T TU U UR R RN N N 19 10 9 See Steam Control Drawing 8 23 30 18 12 17 13 16 2 1 15 28 14 27 26 1 25 Steam In Configuration for 24 SD Stand with Two Kettles 2 1 S S ST T TE E EA A AM M M I I IN N N 7
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PLUMBING ASSEMBLY (for SD Stands) ITEM NO. PART NO. DESCRIPTION QTY. 1. FI00169 Tee, 1/2" NPT. (single kettle units) . . . . . . . . . . . . .1 (twin kettle units) . . . . . . . . . . . . . .3 2. KE51723 Pressure Relief Valve, 1/2" NPT (single kettle units) . . . . . . . . . . . . .1 (twin kettle units) . . . . . . . . . . . . . .2 3. FA95010 Jam Nut, #3/4-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 4. KE51340 Leg . . . . . . . . . . . . . . .
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FAUCET ASSEMBLIES 1 1 2 2 3 3 4 12 4 5 11 12 6 11 9 7 10 8 9
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FAUCET ASSEMBLIES ITEM NO. PART NO. DESCRIPTION QTY. 1. KE50825-8 6 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50825-1 12 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50825-1 20 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. FA95022 Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. FA05002-19 "O" Ring .
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MAINTENANCE ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. This kettle requires very little preventative maintenance other than daily cleaning. The pressure relief valve must be tested twice a year. PRESSURE RELIEF VALVE MARINE LOCK TESTING PROCEDURE Inspect lock at least twice yearly. 1. Check for excessive play or wear on pivot. WARNING Adjust or replace as required. Kettle will be hot. Use gloves for protection. 2. Insure lock is catching over the centre of the stop pin and
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TROUBLESHOOTING GUIDE This section contains information intended for use by Authorized Service Personnel only. PROBLEM A/ Kettle heats too slowly or does not come to a boil. Probable Cause Remedy 1. Inadequate steam flow. Check for correct steam using chart below. If kettle is connected to a steamer and powered by a generator the units should be operated sequentially (kettle boiling first, then start steamer). 2. Steam trap not operating properly. The trap should open periodically to dump con
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SPECIFICATION DRAWINGS KDT-1-T CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES: Right - 4" Left - 0 Back - 0 8.00" 203mm 9.38" 238mm 12.25" 311mm 9.88" 251mm 3.50" 89mm 12.50" 318mm 9.31" 236mm 1.56" 40mm 1/2" NPT 1/2" NPT 8.13" CONDENSATE STEAM 207mm RETURN INLET 13
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KDT-3-T & KDT-6-T CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES: Right - 4" Left - 4" Back - 1" WALL A B C 1.00" 25mm H STEAM E CONTROL VALVE D 2.25" J 57mm 1.25"/32mm 1/2" NPT CONDENSATE F K 1/2" NPT RETURN STEAM INLET G L NOTE: INLET AND RETURN NOT INTERCHANGABLE M N GAL. LITRE A B C D E F G H J K L M N IN 14.00 10.00 15.13 12.50 8.25 10.00 12.50 23.00 7.00 4.00 11.00 15.00 21.00 3 11 mm 356 254 384 317 210 254 317 584 178 102 279 381 533 IN 17.50 13.38 15.13 15.31 11.00 12
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KDT-12-T & KDT-20-T CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES: WALL Right - 4" Left - 4" Back - 1.75" A B C 1.75" 45mm H STEAM CONTROL E VALVE MARINE D LOCK 2.25" 57mm J 1.25" 32mm F K L 1/2" NPT CONDENSATE 1/2" NPT RETURN STEAM M G INLET NOTE: INLET AND RETURN NOT INTERCHANGABLE GAL. LITRE A B C D E F G H J K L M IN 20.50 16.75 23.00 22.25 13.50 19.50 22.00 29.00 6.00 8.75 11.50 29.50 3 11 mm 521 425 584 565 343 495 559 737 152 222 292 749 IN 25.25 21.00 27.25 18.00 11.0
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MODEL A B C SD STANDS WITH 17.70 4.00 10.00 KETTLES SD-450- K 6 450 102 254 25.56 4.00 13.75 SD-650- K12 CLEARANCE REQUIREMENTS TO 650 102 349 COMBUSTIBLE AND 29.94 5.22 15.00 SD-760- K12 760 133 381 NONCOMBUSTIBLE SURFACES: 29.94 3.10 15.00 SD-760- K20 Right - 0 Left - 0 Back - 0 760 79 381 41.32 6.50 34.75 SD-1050- K20 1050 165 883 41.32 4.91 20.66 SD-1050-K 6 6 1050 125 525 47.19 4.10 19.84 SD-1200-K 612 1200 104 504 63 9.88 25.63 SD-1600-K 620 1600 251 651 5.00" 127mm 63 8.25 31.50 13.75" D
