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Operators Manual
Installation, Operation & Service
Gas Floor Model Kettles
MODELS:
Stationary - KGL-40, KGL-60, KGL-80, KGL-100
Tilting - KGL-40-T, KGL-60-T, KGL-80-T
Short Series - KGL-40-SH, KGL-60-SH,
KGL-40-TSH
KGL-40
KGL-40SH
KGL-40-T
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Enodis
Phone: (216) 481-4900 Fax: (216) 481-3782
Visit our web site at www.clevelandrange.com
SE95003-1 Rev. 1
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FOR THE USER IMPORTANT! ENSURE KETTLE IS AT ROOM TEMPERATURE AND PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE PRIOR TO REMOVING ANY FITTINGS. WARNING: Improper installation, FOR YOUR SAFETY adjustment, alteration, service or maintenance can cause property DO NOT STORE OR USE GASOLINE damage, injury or death. Read the OR ANY OTHER FLAMMABLE LIQUIDS AND installation operating and VAPOURS IN THE VICINITY maintenance instructions OF THIS OR ANY OTHER thoroughly before installing or APPLIANCE.
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TABLE OF CONTENTS Installation Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Shipping Damage Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . .
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INSTALLATION INSPECTION CLEARANCE REQUIREMENTS/ Before unpacking visually inspect the unit for evidence DRAIN LOCATIONS of damage during shipping. Note: Dimensions, clearance requirements and If damage is noticed, do not unpack the unit, follow suggested drain locations are shown on the applicable shipping damage instructions. SPECIFICATION DRAWING (page #3-6). SHIPPING DAMAGE INSTALLATION INSTRUCTIONS 1. Position the unit in it's permanent 4 7/8" (124mm) If shipping damage to the unit is discov
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ELECTRICAL INSTALLATION CHECKS ENSURE THE ELECTRICAL SUPPLY MATCHES THE Although the kettle has been thoroughly tested before leaving the factory, the installer is responsible for KETTLE'S REQUIREMENTS AS STATED ON THE ensuring the proper operation of kettle once installed. RATING LABEL. A cord and plug are supplied with the unit. Simply plug DO NOT ATTEMPT TO OPERATE THIS APPLIANCE the unit into any grounded outlet rated for a minimum of DURING A POWER FAILURE. 10 amps. The wiring diagram is l
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Specification Drawing - Stationary, KGL-40, KGL-60, KGL-80, KGL-100 K J A H 3 (77 mm) 4" (102 mm) 7/16" (11 mm) Ø 4 7/8" L 3 HOLES ON 124 Ø mm 3 1/8" (80 mm) Ø M B.C.D. N 120º O TYP C 1 5/8" (42 mm) Ø B 1" (25 mm) 9/16" MAX. ADJUSTMENT 14 mm FLANGED FOOT DETAIL FLOOR DRAIN VALVE 12" (305 mm) WIDE x OPENING 12" (305 mm) LONG P S 3" (77 mm) MINIMUM CLEARANCE T 75º (I.D.) G (COVER OPEN) HC D 4" (102 mm) RECOMMENDED RECOMMENDED FLOOR SLOPE 1" (26 mm) per 4' (1220 mm) F PIPE DRAIN RECOMMENDED
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Specification Drawing - Tilting, KGL-40-T, KGL-60-T, KGL-80-T 2 1/4" A 3" 2 1/2" (57 mm) (77 mm) (64 mm) M REF REF 2 1/2" (64 mm) E 7/16" (11 mm) Ø 4 7/8" L 124 Ø mm 3 HOLES ON 3 1/8" (80 mm) Ø P C B.C.D. B F 120º TYP Q 1 5/8" (42 mm) Ø 4 1/8" (105 mm) VALVE OPENING 1" (25 mm) 9/16" MAX. ADJUSTMENT 14 mm D FLANGED FOOT DETAIL N O HANDWHEEL REPLACED BY SWITCH FOR POWER TILT OPTION S I.D. H C G 4" (102 mm) RECOMMENDED RECOMMENDED FLOOR SLOPE 1" (26 mm) per 4' (1220 mm) H PIPE DRAIN RECOMMEND
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Specification Drawing - 4" (102 mm) RECOMMENDED RECOMMENDED FLOOR SLOPE Short Series, KGL-40-SH, KGL-60-SH, 1" (26 mm) per 4' (1220 mm) PIPE DRAIN RECOMMENDED min. valve size plus 1" (26 mm) 7/16" (11 mm) Ø 4 7/8" 3 HOLES ON 124 Ø mm 3 1/8" (80 mm) Ø B.C.D. 120º TYP 1 5/8" (42 mm) Ø 1" (25 mm) 9/16" MAX. ADJUSTMENT 14 mm FLANGED FOOT DETAIL DIMENSIONS MODEL NO A B C D E F G H J K L M N P Q S T KGL-40SH IN 33 41.6 43.3 37.5 69 15.5 7.3 6.7 11 28 35.5 8.2 21.6 11.5 20.8 43.5 23 mm 838 1056 109
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Specification Drawing - Short Series, KGL-40-TSH 7/16" (11 mm) Ø 4 7/8" 3 HOLES ON 124 Ø mm 3 1/8" (80 mm) Ø B.C.D. 120º TYP 1 5/8" (42 mm) Ø FOOT LOCATION & 1" (25 mm) 9/16" FLOOR DRAIN DETAIL MAX. ADJUSTMENT 14 mm FLANGED FOOT DETAIL SPECIFICATIONS NOTES NOTES: Cleveland Range reserves right of design improvement or modification, as warranted. Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes. Installation of backflo
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OPERATING INSTRUCTIONS 9 6 1 2 3 4 10 5 5 7 8 Operating Controls & Indicators ITEM # DESCRIPTION FUNCTION 1. Low Water Indicator Light (Red) When lit, indicates that the kettle is low on water and will not operate in this condition (see RESERVOIR FILL PROCEDURES on page #28. 2. On-Off Switch/ Turns kettle ON/OFF and allows the operator to adjust the kettle Solid State temperature in increments from 1 (Min.) to 10 (Max.). Temperature Control (see the TEMPERATURE RANGE CHART on page #8). 3. Heat
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4. Place food product into the kettle. The green Heat OPERATING THE KETTLE Indicator Light (3) will cycle on and off indicating the burners are cycling on and off to maintain the DO NOT ATTEMPT TO OPERATE set temperature. THIS APPLIANCE DURING A POWER NOTE: Do not fill kettle above FAILURE. recommended level marked on outside ! KEEP APPLIANCE AND AREA FREE of kettle. AND CLEAR OF COMBUSTIBLES. DO NOT LEAN ON OR PLACE OBJECTS ON KETTLE NOTE: The red Low Water Indicator Light (1) should not be
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CLEANING INSTRUCTIONS c) In a sink, wash and rinse the inside of the CARE AND CLEANING valve body using a nylon brush. Your kettle must be cleaned regularly to maintain d) Reassemble the draw-off valve by its fast, efficient cooking performance, and to reversing the procedure for disassembly. ensure its continued safe, reliable operation. The valve's hex nut should be hand tight only. WARNING: Do not use chloride base detergents. 6. Rinse kettle interior thoroughly, then drain the There is a gro
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SERVICE PARTS WRAP COVERS BACK TOP LEFT SIDE RIGHT SIDE FRONT KETTLE TOP FRONT LEFT SIDE RIGHT SIDE BACK KGL-40 KE01479-X KE53483-4 KE54253-X KE01432-X KE02186-1 KGL-60 KE01479-1 KE53483-5 KE54253-1 KE01432-1 KE02186-2 KGL-80 KE01479-2 KE53483-6 KE54253-2 KE01432-2 KE02186-3 KGL-100 KE01479-3 KE53483-7 KE54253-3 KE01432-3 KE02186-4 KGL-40-T KE01479-X KE53483-X KE54253-X KE01432-X KE02186-1 KGL-60-T KE01479-1 KE53483-1 KE5425
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PRESSURE RELIEF ASSEMBLY 4 5 2 3 6 8 7 ITEM NO. PART NO. DESCRIPTION QTY. PRESSURE RELIEF VALVE ASSEMBLIES 1. KE01450 FOR ASME KETTLES (INCLUDES #2-6) 1 KE01450-1 FOR CE KETTLES (INCLUDES #2-6) 1 2. FA05049 MALE CONNECTOR, 1/2" PIPE - 1/4" TUBE 1 3. FI00151 STREET ELBOW, 90°, 1/2", BRASS 2 4. FI00178 TEE, 1/2" FPT, BRASS 1 SAFETY VALVES 5. KE54941-5 1/2" FPT, 50 PSI., FOR ASME KETTLES 1 KE54941-31 1/2" FPT, 50 PSI., FOR CE KETTLE 1 6. KE54223 BLOW DOWN TUBE 1 7. KE54864 ACCESS PANEL 1 8. FA1151
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HINGE ASSEMBLY 9 4 7 11 8 6 10 1 9 5 12 13 2 3 ITEM NO. PART NO. DESCRIPTION QTY. 1. - 11 SE00120-1 HINGE ASSEMBLY - KGL-40/T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 SE00120-2 KGL-60/T, KGL-80/T, KGL-40-T/SH . . . . . . . . . . . . . . . .1 SE00120-3 KGL-100/T, KGL-60-T/SH . . . . . . . . . . . . . . . . . . . . . . . .1 1. KE50882 HINGE BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE51217 HINGE
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HI LO ELECTRICAL COMPONENT BOX ITEM ON. PART NO. DESCRIPTION QTY. KE01422 ELECTRICAL CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE53439 COMPONENT BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE53440 COVER, COMPONENT BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE53599-1 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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For the following units 1 with covers TRUNNION ASSEMBLY KGL-40-T KGL-60-T KGL-80-T ITEMPART DESCRIPTION QTY. NO. NO. 1. KE00354 TRUNNION BEARING ASSEMBLY . . . . . .1 6 2. KE00351 TRUNNION BEARING ASSEMBLY . . . . . .1 3 3. KE51711 ROLLER BEARING . . . . . . . . . . . . . . . . . 2 4 2 4. KE51571-1 SPHERICAL WASHER . . . . . . . . . . . . . . . .1 5 For the following units with or with-out covers 5. FA95081-3 BOLT, 5/16-18 X 1/2" . . . . . . . . . . . . . . . . .1 KGL-40-TSH For the follo
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Air Blower GAS CONTROL ASSEMBLY Primary Air Orifice 1 Stationary Models 2 24 23 22 21 25 3 Secondary 26 4 Air Orifice 27 7 20 19 18 22 17 5 16 Gas Orifice 28 6 Ignitor 29 4 Burner Gas Valve 8 9 10 11 34 28 12 Shut-Off Valve 15 13 14 30 25 31 32 33 34 Tilting 30 Models 29 35 15
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GAS CONTROL ASSEMBLY ITEM ON. PART NO. DESCRIPTION QTY. 1. KE53441 BLOWER, 115V, 60 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE53441-1 BLOWER, 220V, 50 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE54420 AIR INTAKE WASHER (NATURAL GAS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE54420-1 AIR INTAKE WASHER (PROPANE) . . . . . . . . . . . . . .
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GEARBOX ASSEMBLY 8 4 5 6 5 7 5 6 5 9 4 2 3 42 1 25 26 27 28 39 41 10 40 14 15 25 23 23 34 30 33 24 24 35 36 32 13 12 11 22 38 37 31 32 21 16 19 20 17 18 17
