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BID80 Series Gas Fryers
Installation & Operation Manual
BID80 Series With Built-In Filtration
PARTS LIST
INCLUDED
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
Price: $10.00
24-Hour Service Hotline 1-800-551-8633
819-5896
APRIL 2002
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Please read all sections of this manual and retain for future reference. NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster/Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for definitions of qualified
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DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains. If a flexible gas line is used, an additional restraining cable must be connected at all times when the fryer is in use. DANGER The front ledge of the fryer is not a step. Do not stand on the fryer.
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BID80 Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS Page # 1. INTRODUCTION 1-1 1.1 After Purchase 1-1 1.2 Ordering Parts 1-1 1.3 Service Information
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BID80 Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS (CONT.) Page # 5. BUILT-IN FILTRATION 5-1 5.1 General 5-2 5.2 Filtration Preparation 5-3 5.3 Daily Filtration Operation
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BID80 SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1.1 After Purchase In order to improve service, have the following chart filled in by the Frymaster Authorized Service Technician who installed this equipment. Authorized Service Technician/FASC Address Telephone/Fax Model Number Serial Number Gas Type 1.2 Ordering Parts Customers may order parts directly from their local factory authorized service center. For this address and phone number, contact your factory authorized service center or call
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BID80 SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1.4 Computer Information (cont.) The user is cautioned that any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. If necessary, the user should consult the dealer or an experienced radio and television technician for additional suggestions. The user may find the following booklet prepared by the Federal Communications Commission helpful: "How to Ident
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BID80 SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1.6.1 Definitions (cont.) B. Qualified Installation Personnel 1. Qualified/authorized personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or who have had previous experience with the operation of the equipment covered in this manual. C. Qualified Service Personnel 1. Qualified service personnel are those who are familiar with Frymaster equipment and have been au
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BID80 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2.1 Product Description Frymaster BID80 Series gas fryers are energy-efficient, tube-style, gas-fired units, design-certified by the International Approval Services (AGA/CGA), National Sanitation Foundation (NSF), and manufactured to their basic performance and application specifications. All units are shipped completely assembled with accessories packed inside the frypot. All units are adjusted, tested and inspected at the factory befo
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BID80 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2.4 Pre-Installation (cont.) 2. Frymaster BID80 Series gas fryers require 120VAC 60 cycle or 230VAC single-phase 50- hertz (International/CE) electrical service and are equipped with a 16-3 SJT grounded flexible power cord for a direct connection to the power supply. Amperage draw for each unit depends on the accessories supplied with the unit/system. B. Clearances: The fryer area must be kept free and clear of all combustibles. This
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BID80 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2.4 Pre-Installation (cont.) 3. CE/EXPORT STANDARDS: Fryer installation must conform with local codes, or in the absence of local codes, to the appropriate national or European Community (CE) standards. 2.5 Air Supply and Ventilation Keep the area around the fryer clear to prevent obstruction of combustion and ventilation airflow as well as for service and maintenance. A. Do not connect this fryer to an exhaust duct. B. Correct installat
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BID80 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2.7 Receiving and Unpacking Equipment A. Check that the container is upright. Use an outward prying motion - no hammering - to remove the carton. Unpack the fryer carefully and remove all accessories from the carton. Do not discard or misplace these, as they will be needed. B. After unpacking, immediately check the equipment for visible signs of shipping damage. If damage has occurred, contact the carrier and file the appropriate freig
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BID80 SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.1 Installing the Fryer A. Initial Installation: If the fryer is installed with legs, do not push the fryer to adjust its position. Use a pallet or lift jack to lift the fryer slightly, then place the fryer where it is to be installed. B. Relocating the fryer: Remove all weight from each leg before moving a fryer with legs installed. Do not slide the fryer on the legs. C. If a leg becomes damaged, contact your service agent for immediate repair
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BID80 SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.3 Installing Casters and Legs A. Install casters and/or legs near where the fryer is to be used, as neither is secure for long transit. BID80 Series gas fryers cannot be curb mounted and must be equipped with either legs or casters provided. B. After unpacking, use a pallet or lift jack to raise the unit before installing the casters. C. Align the caster or leg base holes with the leg support assembly and insert bolt. Install the washers and
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BID80 SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.4 Gas Connections DANGER Before connecting new pipe to this appliance the pipe must be blown out thoroughly to remove all foreign material. Foreign material in the burner and gas controls will cause improper and dangerous operation. NATIONAL CODE REQUIREMENTS This equipment is to be installed in compliance with the Basic Plumbing Code of the Building Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation
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BID80 SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.4 Gas Connections (cont.) DANGER All connections must be sealed with a joint compound suitable for the gas being used and all connections must be tested with a solution of soapy water before lighting any pilots. Never use matches, candles, or any other ignition source to check for leaks. If gas odors are detected, shut off the gas supply to the appliance at the main shut-off valve and immediately contact the local gas company or an authorized
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BID80 SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.4 Gas Connections (cont.) E. Manifold Pressure: Only qualified personnel should check the manifold pressure with a manometer. 1. Check the rating plate for manifold gas pressures. Natural gas units normally require 4" W.C., and propane units normally require 11" W.C. gas pressure. 2. Double check the arrow forged into the bottom of the regulator body, which shows gas flow direction. It should point downstream towards the fryers. The air vent
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BID80 SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.4 Gas Connections (cont.) 3. If disconnection of the restraint is necessary, this restraint must be reconnected after the fryer has been returned to its originally installed position. J. After hook-up, bleed the gas line of air to ensure that the pilot light will ignite quickly. K. CE Standards: If the unit is to be installed with flexible coupling, use a commercial flexible coupling certified as NF D 36123 (or other national standard) or a qui
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BID80 SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4.1 Initial Start-up WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil frying system, particularly the aspects of system operation, oil filtration, draining and cleaning procedures. A. Cleaning: New units are wiped clean with solvents at the factory to remove any visible signs of dirt, oil, grease, etc. remaining from the manufacturing process, then coated
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BID80 SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4.1.1 Pilot Lighting Procedures, Electronic Ignition Systems (cont.) 3. The electric module will turn on the pilot gas supply and the electric ignition spark. The spark will ignite the pilot gas. The presence of the pilot flame is then proved by the electric flame sensor, which in turn allows the main gas supply to be turned on. The operating thermostat or computer/controller controls the fryer after ignition. WARNING In the event of prol
