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®
®
Gas-powered Scooter
Model 50GR06BL and 50GR06SV
WARNING
• READ ALL WARNINGS AND ASSEMBLY/USE INSTRUCTIONS. KEEP THIS MANUAL WITH THE SCOOTER FOR FUTURE
REFERENCE.
• SEVERE INJURY OR DEATH can result if you do not follow the instructions in this manual.
• Maximum loading: 225 lbs. (102 kg).
• ALWAYS wear a Department of Transportation (DOT) approved motorcycle helmet when operating this scooter.
• This scooter is designed to hold only the driver. NEVER carry a passenger on the scooter.
•
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Table of Contents Introduction........................................................................................1 Specifications ......................................................................................1 Vehicle Record.....................................................................................1 Safety Precautions............................................................................1-3 Features .....................................................................
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Introduction KEEP THIS MANUAL WITH THE SCOOTER This manual should be kept with the vehicle and should remain with the scooter when resold or otherwise transferred to a new owner or operator. This manual contains important safety information and instructions which should be read carefully and thoroughly before the rider operates the scooter. LICENSES, REGISTRATION AND INSURANCE Although this scooter is equipped for legal operation in the United States, prior to operation of this scooter you must
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Safety Precautions, continued WARNING SEVERE INJURY OR DEATH CAN RESULT IF YOU DO NOT FOLLOW THE INSTRUCTIONS IN THIS MANUAL. • DO NOT attempt to ride the scooter until you have read and understood the purpose and operation of all the controls described in this manual. • ALWAYS wear a Department of Transportation (DOT) approved motorcycle helmet when operating this scooter. • NEVER exceed maximum load capacity for the scooter. Combined weight of the rider, gear and any accessories must never
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Safety Precautions, continued WEAR A DEPARTMENT OF TRANSPORTATION (DOT) APPROVED MOTORCYCLE HELMET • Most serious motorcycle injuries and fatalities are due to head injuries. ALWAYS wear a Department of Transportation (DOT) approved motorcycle helmet when riding the scooter. Look for labels from the Safety Helmet Council of America, the American National Standard Institute (ANSI) or the Snell Memorial Foundation. • Your helmet must fit snugly on your head and have no cracks, frayed straps or br
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Features Headlight Seat Lock (left side) Seat Storage Compartment (under seat) Spark Plug Access Panel Muffler Battery/Fuse Compartment Engine Oil Cap and Dipstick Engine Oil Drain Plug Center Stand Rear View Mirror CONTROLS Rear View Mirror Engine Stop Switch High Beam Low Beam Throttle Rear Brake Lever Front Brake Lever Horn Button Electric Starter Button Turn Signal Switch 4
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Features, continued Instrumentation Brake Master Cylinder Left Turn Signal Right Turn Signal Key and Ignition Switch VIN Badge Fuel Cap Tail Light Left Turn Signal Right Turn Signal VIN Access Plate License Plate Bracket Air Filter Housing Kickstarter Transmission Oil Cap Transmission Drain Plug Rear Drum Brake Adjustment Nut INSTRUMENTATION High Beam Indicator Left Turn Signal Indicator Right Turn Signal Indicator Speedometer Odometer Fuel Gauge 5
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Description of Features KEY, IGNITION SWITCH, STEERING LOCK, SEAT LOCK AND FUEL CAP • Your scooter comes with two keys. Keep the spare key in a safe place in case one key is lost. The key can be duplicated if necessary. DO NOT use anything other than the Schwinn Campus key in the ignition. • The key turns the scooter on and off, engages the steering lock and opens the seat/storage compartment and opens the fuel cap. NOTE: DO NOT turn the key in the ignition while the scooter is in motion. Turn t
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Description of Features, continued THROTTLE (RIGHT HANDLEBAR GRIP) • ACCELERATE: Twist the throttle toward you. • DECELERATE: Twist the throttle away from you or loosen your grip and the throttle setting will automatically return to idle. BRAKES • FRONT BRAKE LEVER: The FRONT brake lever is attached to the RIGHT handlebar. • REAR BRAKE LEVER: The REAR brake lever is attached to the LEFT handlebar. • For more information about using the brakes, see “Riding the Scooter”, page 10. To adjust
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Before Every Ride For your safety and to keep the scooter in good working order, ALWAYS perform the following checklist before every ride. If you find any damaged or worn parts, DO NOT use the scooter. Contact your dealer for repairs. CHECK THE FUEL LEVEL • Check the fuel gauge. Add fuel if necessary. CHECK THE BRAKES • Apply the front and rear brakes to make sure they are working correctly. Refer to “Front and Rear Brake Adjustment” on page 12. CHECK THE TURN SIGNALS, BRAKE LIGHTS AND HO
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Starting the Scooter, continued AUTOMATIC CHOKE NOTE: Your new scooter is equipped with an Automatic Choke. There is no manual choke and no need to apply the throttle while starting. KICK START • For the first 100 miles (160 kilometers) it is recommended that you kick start the scooter, or use the kick starter to “prime” the engine (force fuel into the carburetor) prior to using the electric starter. This preserves battery life and reduces wear to the electrical starter during the break-in pe
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Breaking In the Scooter • For the first 100 miles (160 kilometers) it is recommended that you kick start the scooter, or use the kick starter to “prime” the engine (force fuel into the carburetor) prior to using the electric starter. This preserves battery life and reduces wear to the electric starter during the break-in period. • ALWAYS allow the engine to warm up for 2 to 3 minutes before driving. • Do not drive the scooter at a constant speed for long periods of time during the break-in perio
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Routine Care and Maintenance WARNING • When performing routine maintenance on the scooter, NEVER start or run the engine in an enclosed area, even if the doors and/or windows are open. ALWAYS start and operate the scooter outdoors. • Allow the engine, muffler and other hot parts to cool before touching. • Conduct cleaning and maintenance using the center stand (see page 7) on a smooth, flat, hard surface. WARNING GASOLINE AND ITS VAPORS ARE EXTREMELY FLAMMABLE AND EXPLOSIVE AND CAN CAUSE SEVER
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Routine Care and Maintenance, continued REAR DRUM BRAKE ADJUSTMENT • Test the rear brake lever free play. Apply light 1 2 pressure to the left brake lever until you feel the 2a Pivot Pin Pivot Pin brake engage. There should be very little free play Brake Brake between the “at rest” position of the brake lever Adjustment Adjustment and the applied position of the brake lever. Nut Nut Acceptable free play is between 3/8" and 3/4" (Fig. Between 1). Keep the brake cable adjusted to maintain 3/8"
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Routine Care and Maintenance, continued CAUTION • Always allow the engine to cool before performing any routine maintenance. When hot, scooter parts can cause severe burns. ADDING ENGINE OIL 1 DIPSTICK • Oil should be checked every 300 miles (480 kilometers). • Stop on smooth, level ground, turn the ignition OFF and remove the key. • Use the center stand to park the scooter and allow the engine to cool. ADD FULL (DO NOT overfill) • Unscrew the dipstick (Fig. 1), found on the right side o
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Routine Care and Maintenance, continued BATTERY MAINTENANCE • The battery is sealed and does not require electrolyte replacement. • To help preserve the life of the battery, use the kick starter method to start your scooter for short trips (see page 9). • The battery charge is maintained with current from the alternator. 1 INSPECTING THE BATTERY TERMINALS Positive Negative Terminal • ALWAYS turn the scooter off and remove the key before inspecting Terminal the battery. Fuse • Periodically
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Routine Care and Maintenance, continued REPLACING THE FUSE 1 Fuse Case • If the electrical system is not working properly, a fuse may have blown. • Turn the ignition OFF . • Using a Phillips screwdriver, remove the screws from the battery door found in the floor board. Set aside the hardware. Open the battery door. • Locate and open the fuse case. You will see two fuses, one is in use, and the other is a spare. • Inspect the fuse for broken wires. • If you find a blown fuse, remove it. Ins
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Routine Care and Maintenance, continued CLEANING Keep your scooter clean so it will look good and perform well. Before washing, remove the contents of the storage compartment. WARNING • DO NOT allow water to come in contact with the ignition, battery, fuse compartment or other electrical parts. • DO NOT use high-pressure washers, as they can cause damage to the scooter’s body, mechanical and electrical parts. • Hand wash with mild soap and water using a soft rag or mitt. DO NOT use a brush tha
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Professional Maintenance Schedule Contact your dealer for all inspections, repairs and major routine maintenance of the follwing items at the recommended intervals. Failure to follow the maintenance schedule voids all warranties. Initial 200 miles 600 miles At 2,500 miles (4,000 km) At 5,000 miles (8,000 km) Item (320 km) (960 km) or 6 months or 6 months Fuel Line X X X Fuel Filter XX Valve Gap X X X X Oil Filter Screen Cap X X X Cooling Fan X X X X Drive Belt Every 12 months Transmission Oil X
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Limited Warranty THE EXPRESS WARRANTIES AS CONTAINED HEREIN ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION IN THIS LIMITED WARRANTY. Pacific Cycle extends the following LIMITED WARRANTY to the original purchaser of the Schwinn® scooter: Warranty coverage is limited to the original purchaser for personal non-commercial use only a
