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INSTALLATION INSTRUCTIONS
FOR
WHEELCHAIR LIFT MODEL NO.
• WL7-vers. C
• WL7-vers. C-1K
DOT-Public Use Lift
PATENTS PENDING
FOR INSIDE VEHICLE
INSTALLATION ONLY
MP-06-09
REV. A
© MAXON Lift Corp. 2009
APRIL 2009
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TABLE OF CONTENTS INTRODUCTION ...................................................................................................................6 SAFETY SUMMARY ............................................................................................................. 6 VEHICLE REQUIREMENTS ................................................................................................. 8 LIGHTING ...............................................................................................
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OUTBOARD ROLLSTOP TIME ADJUSTMENT (IF REQUIRED) ....................................... 50 FLOOR POSITION ADJUSTMENT (MANDATORY) .......................................................... 52 SYSTEM DIAGRAMS ......................................................................................................... 57 HYDRAULIC SYSTEM DIAGRAM ...................................................................................... 57 ELECTRICAL SYSTEM DIAGRAM ..........................................
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11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 INTRODUCTION This manual contains instructions for installing the MAXON MOBILITY Wheelchair Lift in a transit vehicle. Please follow these instructions carefully and call us immediately if you need assistance with the installation. Do not take shortcuts, skip over installation steps, or modify the Lift. Correct installation is important to ensure the Lift operates correctly. If you have questions that are no
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1. Read and understand the instructions in this Installation Manual before installing Lift. 2. Before operating the Lift, read and understand the operating instructions contained in the Operator’s Manual. 3. Comply with all WARNING and instruction decals attached to both the Lift and the ve- hicle. 4. Keep decals clean and legible. If decals are illegible or missing, free replacement de- cals are available from MAXON Lift Corp. Customer Service. Refer to DECALS & DE- CAL PLACEMENT and the instr
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11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 VEHICLE REQUIREMENTS The minimum vehicle requirements for installing the WL7 Wheelchair Lift are described below. Installing the Lift in accordance with the vehicle requirements and the instructions in this manual will result in an installation that is compliant with Federal Motor Vehicle Safety Standard (FMVSS) 403 and FMVSS 404. M F BODY STRENGTH WARNING ! FORCE & MOMENT PRODUCED Consult body manufact
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ELECTRICAL POWER Vehicle must have a 12 volt dc electrical system capable of supplying 65 amperes of electrical power to the Lift for each operating cycle. SAFETY INTERLOCK SYSTEM Vehicle must have an FMVSS 403 compliant, onboard Safety Interlock System that interfaces with the Wheel- chair Lift interlock signal. Interlock signal may be V+ or V-. The interlock system on a host vehicle must: Prevent the Lift from deploying when vehicle is in • drive or reverse. Prevent the vehicle from mo
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11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 VEHICLE REQUIREMENTS - Continued WHEELCHAIR DOOR DIMENSIONS A B WHEELCHAIR DOOR DIMENSIONS ON TYPICAL VEHICLE WITH SIDE DOOR (SEE TABLE 10-1) FIG. 10-1 AB WHEELCHAIR WHEELCHAIR MODEL DOOR WIDTH DOOR HEIGHT DESCRIPTIONS (MINIMUM) (MINIMUM) 30” WIDE PLATFORM RH PUMP 39” 30” WIDE PLATFORM LH PUMP 33” WIDE PLATFORM RH PUMP 42” 56” 33” WIDE PLATFORM LH PUMP 34” WIDE PLATFORM RH PUMP 43” 34” WIDE PLATFORM LH P
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LIFT DIMENSIONS C 18.9” D 13.3” 2.9” 55.13” 1.4” 0.5” 39” 25” E 4.75” 18-3/4” F FRONT VIEW OF STOWED LIFT SIDE VIEW OF STOWED LIFT (LH PUMP MODEL SHOWN) (LH PUMP MODEL SHOWN) (SEE TABLE 11-1) FIG. 11-1 FIG. 11-2 CD E F OVERALL LIFT MODEL LIFT WIDTH AT LIFT WIDTH AT LIFT WIDTH AT WIDTH (INCLUDING WARNING BEACONS HANDRAILS BASE PLATE DESCRIPTIONS PUMP COVER) 30” WIDE PLATFORM RH PUMP 40.25” 38” 39.5” 45.5” 30” WIDE PLATFORM LH PUMP 33” WIDE PLATFORM RH PUMP 43.25” 41” 42.5” 48.5” 33” WIDE PL
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11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 VEHICLE REQUIREMENTS - Continued WHEELCHAIR DOOR 0.75” (MIN.) 18-3/4” (APPROX.) 48”(MAX.) WHEELCHAIR DOOR CLEARANCE & FLOOR HEIGHT ON TYPICAL VEHICLE WITH SIDE DOOR FIG. 12-1 PATENTS PENDING 12
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3.75” (48” FLOOR LEVEL - REF) 6.75” (46” FLOOR LEVEL - REF) 8.75” (44” FLOOR LEVEL - REF) 10.25” (42” FLOOR LEVEL - REF) BASE PLATE OUTBOARD EDGE (REF) TYPICAL VEHICLE REAR BUMPER (VAN GND LVL) (BUS GND LVL) (BUS GND LVL) BODY CLEARANCE POINTS: 32”, 40”, 42”, 46” & 48” FLOOR HEIGHTS FIG. 13-1 PATENTS PENDING 13 11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
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11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 LIFT COMPONENTS & TERMINOLOGY 6 10 INBOARD RIGHT 4 11 10 6 7 8 12 5 2 9 1 LEFT 3 12 OUTBOARD LIFT COMPONENTS (SEE TABLE 13-1) FIG. 14-1 PATENTS PENDING 14
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ITEM NAME DESCRIPTION 1. THRESHOLD PLATE Component that bridges the entry way, through the Lift, into the vehicle. Detects if that portion of Lift is occupied during “UP/DOWN” operation between vehicle fl oor and the ground. 2. OUTBOARD ROLLSTOP Barrier to prevent the wheelchair from rolling off of the platform. Provides entry/exit ramp for platform on the ground. 3. PLATFORM Contains the wheelchair and occupant during “UP/ DOWN” operation between vehicle fl oor and the ground. 4. HANDRAILS
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11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 DECALS AND DECAL PLACEMENT DECAL ”D” DECAL “O” DECAL “K” DECAL “A” DECAL “B” DECAL “F” DECAL “L” DECAL “M” DECAL “I” DECAL“J” DECAL“N” DECAL “C” DECAL “E” DECAL“N” DECAL “H” FIG. 16-1 All WARNING, CAUTION, and OPERATION de- cals provided with Wheelchair Lift must always be in place on the Lift and vehicle (see FIG. 36-1), and must always be legible. If decals are missing or il- legible, get free replacement de
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DECALS FOR WL7-vers. C DECAL SET P/N 268302-01 FIG. 17-1 PATENTS PENDING 17 11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
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11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 DECALS AND DECAL PLACEMENT - Continued DECALS FOR WL7-vers. C-1K DECAL SET P/N 268302-03 FIG. 18-1 PATENTS PENDING 18
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SERIAL PLATE & CONTROLLER CONTROLLER OVERLAY P/N 2667630-01 FIG. 19-1 SERIAL PLATE P/N 905246-8 FIG. 19-2 PATENTS PENDING 19 11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
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11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 ANTI-SLIP & SAFETY STRIPING (30” WIDE PLATFORM) YELLOW TAPE (BOTTOM-ROLLSTOP) P/N 905293-17 ANTI-SLIP TAPE (ROLLSTOP) P/N 096020-13 ANTI-SLIP TAPE P/N 096024-10 ANTI-SLIP TAPE P/N 096020-10 ANTI-SLIP TAPE P/N 096013-10 YELLOW TAPE (OUTBOARD) P/N 905293-11 YELLOW TAPE (OUTBOARD) P/N 905293-14 YELLOW TAPE (INBOARD) ANTI-SLIP TAPE P/N 905293-16 YELLOW TAPE (ROLLSTOP) P/N 905293-11 P/N 096020-13 YELLOW TAPE P/N 9052