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SERVICE
Manual
Model No.:
374.288450
(21-7119)
Treadmill
MADE IN U.S.A.
Prime Fit_"
Concourse 10.55 GI
Treadmill by p_p"
• Features
• Operation
• Trouble-Shooting
• Parts Replacement
• Adjustments
• Maintenance
• Parts List
• Parts Drawings
08-93
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TABLE OF CONTENTS FEATURES .................................................... 3 OPERATION ................................................... 4 Grounding Instructions ........................................... 4 Treadmill Operation .............................................. 4 Incline Adjustment ............................................... 4 Fitness Computer Operation ...................................... 6 Using The Pulse Pickup .......................................... 7 Operation T
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FEATURES • New Walk-Thru design features a more compact low profile footprint while offering more useable running space. More track, less wasted space. 990 square inches of usable space; 10-15% more than most extended profile designs. • New Hard Body extruded frame provides superior strength; reduces vibration and noise. • New Soft Step cushioned low impact deck with massaging effect. • New Fast Track display features special visual graphics including a 1/4 mile trac and tacho pulse graph. The e
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OPERATION • This TREADMILL is intended for home use only. Be sure your TREADMILL is sitting on a level surface. The TREADMILL should be plugged into a three prong (grounded) outiet in a 115/120 volt-60 Hz AC circuit separate from all other appliances - see GROUNDING INSTRUCTIONS. GROUNDING INSTRUCTIONS This product must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. The plug must be plug
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OPERATION FAST TRAC SPEED CONTROL FITNESS COMPUTER UP/DOWN BUTTONS DISPLAY \,,i BUTTONS SELECT J INCLINE STOP/PAUSE LEVER BU1-FON POWER KEY CONSOLE \ POWER FITNESS CLIP INDEX BUTTON KEY _ OPERATOR'S VIEW HANDRAILS of CONSOLE TREADBELT SlDERAILS FIGURE 2 TREADBELT ADJUSTMENT SCREWS 5
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OPERATION FITNESS COMPUTER The FITNESS COMPUTER is designed to provide five functions displayed automatically, four programmable functions and a fitness index function. Automatically Displayed Functions 1. TIME: Counts up from 0:00. 2. SPEED: Displays speed in miles per hour. 3. DISTANCE a. MILES: Counts up from 0 in total miles. b. LAPS: Counts up from 0 in total laps. (1 lap = 114 mile) 4. CALORIES: KEY Counts up from 0. PULSE: Displays your heart rate. Programmable Functions 1. TIME: Time can
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OPERATION The FITNESS INDEX button tracks your fitness level with computer calculated fitness rating. The Fitness Computer will calculate your fitness rating from 0 (Poor) to 10 (Good). Your level of fitness is determined by your pulse rate. As you fitness level increases you will find that you will need to walk or jog faster to stay in the pulse range you have chosen. The FITNESS INDEX button gives you feedback to your increasing fitness level. NOTE: You must stay consistant in your workouts in
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OPERATION OPERATION TROUBLE-SHOOTING 1. Treadmill Will Not Start. Plug Into Three Prong (grounded) il. ! Not Plugged In. 115/120 Volt-60 Hz AC Outlet - See Treadmill Grounding. House Circuit Breaker Reset Or Replace Fuse. i2.[ Tripped. 3. Treadmill Reset Switch Reset Treadmill Reset Switch. Tripped. 4. Unit Plugged Into Insufficient Plug Directly Into Wall Outlet Or Extension Cord. Use Short (less Than Ten Feet), Heavy Gauge (t4 Gauge Or Better) Extension Cord. Have Qualified Electrician Check 5
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TROUBLESHOOTING Console and Motor System Four components make up the console and motor system; FAST TRAC FITNESS COMPUTER, mounted on the console, INTERFACE BOARD, mounted on the bottom motor cover, MOTOR CONTROLLER and MOTOR mounted to the front right rail. Console The CONSOLE contains the FAST TRAC FITNESS COMPUTER which controls the speed and elevation of the treadmill. It also displays time, speed, distance (miles and laps), calories, and pulse. The time will display from 0:00 to 99:00 inone
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TROUBLESHOOTING INTERFACE BOARD \ MOTOR CONTROLLER FIGURE 4 FIGURE 3 2 HP DC MOTOR SHAFT FAN r TACHOMETER WIRESTO ,' TACHOMETER CONTROLLER POWER WIRES GROUND WIRE TO M1 AND M2 ON (GREEN) MOTOR CONTROLLER TO FRAME FIGURE 5 10
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TROUBLESHOOTING SPEED CONTROL SYSTEM TROUBLE-SHOOTING EB-O-B-LEM : 1. Treadmill Will Not Start. 1. Verify Wall Outlet Has 1, ' Reset Circuit Breaker or Replace Proper Voltage. Fuse. i Ground Walt Outlet. 2. i Verify Wall Outlet Is Properly ,_2. Grounded. i i Check Reset Switch. i 3. 3. i Replace Reset Switch. Check On/Off Switch. Verify Replace On/Off Switch. Power Key Activates On/Off Switch. 5. Verify Motor Controller Has 5. Reset Reset Switch and Insert 120 VAC, Line To Neutral Power Key Full
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TROUBLESHOOTING SPEED CONTROL SYSTEM TROUBLE-SHOOTING cont. , £._.BBE.C_T_IQN . Volts From M1 to M2. t. a.) Replace Motor Console On But Won't Start. 9. Set Speed To 6.0 MPH To _:/Voltag eOK lb.) Check Interface Board P2 - N Voltage Bad Diagnos Cause. 2. P2 - N Voltage Between 0.6 2. b)a? CheckReplacep1M°t°rto N Controller and 13.0. _:} Good Bad 3. P1 To N Voltage 13.6. a.) Replace Interface Board. b.) Replace Motor Controller. _:I Good Bad CONSOLE ] POWER SWITCH NO ¢_t_CTl(_l FAST TRAC DISPLAY
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PARTS REPLACEMENT PARTS REMOVAL AND REPLACEMENT DANGER: Unplug the TREADMILL from the outlet to reduce the risk of an electric shock. Drive Belt (36), Front Roller (13), Treadbelt (12), Treadboard (11), And/or Rear Roller (14) Replacement Step 1. Remove MOTOR COVER (43). Step 2. Elevate FRONT end of TREADMILL using INCLINE LEVER (46e) on CONSOLE (46) Step 3. Remove two BOLTS (55) attaching LEFT HANDRAIL to LEFT SIDERAIL (9). Step 4. Remove REAR ROLLER ADJUSTMENT BOLTS (58), REAR END CAPS (15 RIG
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PARTS REPLACEMENT Motor (35b) And Or Flywheel Pulley (35c) Replacement Step 1. Remove MOTOR COVER (43). Step 2. Loosen LOCKNUT(69) on J-BOLT (53) to remove DRIVE BELT (36) from FLYWHEEL PULLEY (35c). Step 3. To replace the FLYWHEEL PULLEY (35c), remove FLYWHEEL PULLEY from MOTOR (35c) by holding the motor shaft with a STANDARD screw driver and turning the flywheel clockwise. Install new Flywheel Pulley On Motor Step 4. Remove Motor wires from MOTOR CONTROLLER (42) and GREEN wire on RIGHT SIDERAI
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PARTS REPLACEMENT Reset Switch (33) Replacement Step 1. Remove MOTOR COVER (43). Step 2. Remove wires from RESET SWITCH (33), one at a time to ensure proper attachment and install on new RESET SWITCH. Refer to SPEED CONTROL SYSTEM WIRING DIAGRAM on page 12 if necessary. Step 3. Remove RESET SWITCH (33) from POWER CORD BRACKET (31). Step 4. Reinsert RESET SWITCH (33) into POWER CORD BRACKET (31) and attach MOTOR COVER (43). Console (46), Fitness Computer (46a), And/Or Power Switch Replacement Rem
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PARTS REPLACEMENT Incline Lever (46e) Replacement Step 1. Remove two SCREWS (63) at top of CONSOLE TUBE (40). Step 2. Remove one SCREW (460) on lower rear side of CONSOLE BOTTOM (46b). Step 3. Pull CONSOLE (46) from CONSOLE TUBE (40) and remove two SCREWS (46n) and remove LOWER CONTROL PANEL (46d) from CONSOLE BOTTOM (46b). Step 4. Reinsert CONSOLE (46) into CONSOLE TUBE (40) for convenience. Step 5. Remove two SCREWS (46n) attaching INCLINE BRACKET (46f) to back side of LOWER CONTROL PANEL (46d
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ADJUSTMENTS Treadbelt Adjustment The TREADBELT (12) has been factory pre-adjusted. However, ifthe TREADBELT shifts to one side or the other, follow these steps to readjust it - see FIGURE 2. Adjust TREADBELT ADJUSTMENT SCREW (56) by usingthe ALLEN WRENCH (70) provided. ALLEN WRENCH Step 1. If TREADBELT has moved to right,tighten rightTREADBELT ADJUSTMENT SCREW 1/2 turn usingALLEN WRENCH, while TREADMILL is running and no one is on it. The TREADBELT should move towards left. Step 2. Let TREADMILL
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MAINTENANCE Your CONCOURSE TREADMILL should require little actual maintenance other than periodically applying LUBRI- CANT under the TREADBELT. Adequate lubrication of the TREADBOARD surface under the TREADBELT will ensure superior performance and extend its life expectancy. How To Check TREADBELT For Proper Lubrication: 1. Lift one side of TREADBELT and feel the top surface of the TREADBOARD. 2. If the surface is wet (slick) to the touch, then no further lubrication is required. 3. If the surfa
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PARTS Replacement Parts List 1 04043200 1 2 04043500 1 3 Handrail 30464216 1 4 31294116 Handrail Bracket 1 5 38375316 Irail 1 6 09169300 Elbow Connector 1 7 30464516 Front Handrail 1 8 31294216 Front Handrail Bracket 1 9 34026910 Left Siderail. 1 10 34026810 1 Right Siderail Treadboard 1 11 39378500 09172300 Tread Belt 1 12 Front Roller 1 13 39393700 1 14 39386200 Rear Roller 1 15 09168800 Left Rear End Cap 1 16 09168900 Right Rear End Cap 1 17 09169000 Left Front End Cap 1 18 09169100 Left Rear
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PARTS Replacement Parts List cont. 35c 33021010 Flywheel 1 35d 39195600 Mounting Strap 2 36 09175300 Drive Belt 1 37 31292616 Console Tube Bracket 1 38 31291710 Support Bracket 1 39 31292410 Bracket 1 40 30464116 Console Tube 1 41 62447600 Console Tube Label 1 42 37043200 Controller 10 amp 1 43 09165100 Motor Cover 1 44 31295416 uottom Motor (..;over 1 45 09177200 Pulley Cover 1 46 39394000 Console (Assembly) 1 47 09179500 Grommet 2 48 09169400 Flanged Bushing 1 49 37040100 Strain Relief Bushing
