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OPERATION AND PARTS MANUAL
GLOBUG
MODEL GB4000
LIGHT TOWER MOUNT TYPE
BALLOON LIGHT
SERIAL NO. G3100044 AND ABOVE
Revision #1 (02/25/14)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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NOTES PAGE 2 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
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GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 3
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TABLE OF CONTENTS Component Drawings GB4000 BALLOON LIGHT Table of Contents ..................................................... 4 Nameplate And Decals ..................................... 32-33 Parts Ordering Procedures ...................................... 5 Electrical Assy. .................................................34--37 Safety Information .............................................. 6-13 Bracket And J-Box Assy. .................................. 38-39 Specifications ...........
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PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Effective: st January 1 , 2006 Best Deal! Order via Internet (Dealers Only): If you have an MQ Account, to obtain a Username Order parts on-line using Multiquip’s SmartEquip website! and Password, E-mail us at: parts@multiquip. com. View Parts Diagrams To obtain an MQ Account, contact your Order Parts District Sales Manager for more information. Print Specifi cation Information Use the inte
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SAFETY INFORMATION Do not operate or service the equipment before reading the SAFETY SYMBOLS entire manual. Safety precautions should be followed at all Potential hazards associated with the operation of this times when operating this equipment. Failure to read and equipment will be referenced with hazard symbols which understand the safety messages and operating instructions may appear throughout this manual in conjunction with could result in injury to yourself and others. safety message
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SAFETY INFORMATION GENERAL SAFETY NOTICE CAUTION This equipment should only be operated by trained and qualifi ed personnel 18 years of age and older. NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, Whenever necessary, replace nameplate, operation and hearing protection, steel-toed boots and other protective safety decals when they become diffi cult read. devices required by the job or city and state regulations. Manufa
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SAFETY INFORMATION LIGHT TOWER SAFETY NOTICE DANGER ALWAYS keep the immediate area surrounding the light tower clean, neat, and free of debris. NEVER operate the equipment in an explosive atmosphere or near combustible materials. An ALWAYS keep the machine in proper running condition. explosion or fi re could result causing severe Fix damage to machine and replace any broken parts bodily harm or even death. immediately. WARNING ALWAYS store equipment properly when it is not be
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SAFETY INFORMATION ENGINE SAFETY NOTICE DANGER NEVER run engine without an air fi lter or with a dirty air fi lter. Severe engine damage may occur. Service air fi lter The engine fuel exhaust gases contain poisonous carbon frequently to prevent engine malfunction. monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER tamper with the factory settings of the engine or engine governor. Damage The engine of this equipment to the engine or equipment can
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SAFETY INFORMATION ALWAYS inspect the hitch and coupling for wear. NEVER FUEL SAFETY tow a trailer with defective hitches, couplings, chains, etc. DANGER Check the tire air pressure on both towing vehicle and DO NOT start the engine near spilled fuel or combustible trailer. Trailer tires should be infl ated to 50 psi cold. fl uids. Diesel fuel is extremely fl ammable and its vapors Also check the tire tread wear on both vehicles. can cause an explosion if ignited. ALWAYS make sure
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SAFETY INFORMATION If lifting through pockets, make sure forks of forklift are TRANSPORTING SAFETY inserted in pockets as far as possible before lifting. CAUTION Place chock blocks underneath wheel to prevent rolling Before lifting, make sure that light tower parts are not while parked. damaged and screws are not loosened or lost. Place support blocks underneath the trailer’s bumper ALWAYS make sure crane or lifting device has been to prevent tipping while parked. properly secu
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SAFETY INFORMATION Backfeed to a utility system can cause electrocution ELECTRICAL SAFETY and/or property damage. NEVER connect the generator DANGER to a building’s electrical system without a transfer switch or other approved device. All installations should be The electrical voltage required to operate the generator performed by a licensed electrician in can cause severe injury or even death through physical accordance with all applicable laws and contact with live circuits. Turn
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SAFETY INFORMATION BATTERY SAFETY ENVIRONMENTAL SAFETY DANGER NOTICE DO NOT drop the battery. There is a possibility that the Dispose of hazardous waste properly. battery will explode. Examples of potentially hazardous waste are used motor oil, fuel and fuel fi lters. DO NOT expose the battery to open fl ames, sparks, cigarettes, etc. The battery contains DO NOT use food or plastic containers to dispose of combustible gases and liquids. If these hazardous waste. gases and liquids c
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SPECIFICATIONS Table 1. Specifications Model GB4000 Type 1000 W Metal Halide (X4) Number of Bulbs 4 Lamp Current 37.2 A (9.3 A x 4) Voltage 120 V Lumens 428,000 (10,700 x 4) lm Current 1.2 A Fan Voltage 24 VDC 15.7 x 15.7 x 45.6 in Storage (400 x 400 x 1160 mm) Dimensions 55.1 x 55.1 x 47.2 in Working (1400 x 1400 x 1200 mm) Balloon 39.9 lb (18.1 kg) Weight Bracket & J-Box 19.2 lb (8.7 kg) Total 59.1 lb (26.8 kg) Appropriate Generator 3.2 kW and above PAGE 14 —GB4000 BALLOON LIGHT• OPERATION
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DIMENSIONS A C D B CLOSED OPENED Figure 1. Dimensions Table 2. Dimensions Reference Dimension Letter in. (mm) A 15.7 (400) B 46 (1,170) C 55.1 (1400) D 41.7 (1,060) GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 15
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FOOTCANDLE PLOT 30 20 10 5 2 1 0.5 0.25 1 grid = 40 ft. Illuminance (Footcandle) 30 20 10 5 2 1 0.5 0.25 0.1 Diameter (Feet) 46 60 78 98 149 205 259 314 426 Figure 2. Footcandle Plot PAGE 16 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
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GENERAL INFORMATION The GB4000 lamp fixture is a difused balloon light that is designed to be mounted and operated on most conventional mobile light tower masts. Its design and features permit clean, difused light to be cast uniformly over 232 feet (70.7 meters). The shadow-less lighting dramatically reduces glare in the work area. This type of lighting improves safety and enhances the illuminated area. The GB4000 is ideal for highway work, construction job sites, security support, and s
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COMPONENTS 1. Lamp Fixture — Made of heat resistant polyester balloon and four 1000-watt metal halide lamps. 2. Locking Pin — Locks the lamp fixture in place when attached to the pole on the bracket. 3. Balloon Power Cable — Provides AC power to the 1 lamps, fan and balloon inflation circuit. 4. Adapter Plate — Attaches to the T-Bar and mast interface of the light tower to allow the GB4000 to be installed. NOTICE This adapter plate (item 4) fits most conventional light tower masts. 5. Jun
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120V 120/240V 7000 WATT DIESEL POWERED AC GENERATOR 20A 25A 25A 25A 00000 HOURS STARTER SWITCH WHISPERWATT ON RUN HEAT STOP OFF AC VOLTMETER START AC CIRCUIT BREAKER 7KW AC Model DA-7000SS IDLE CONTROL HOUR METER SETUP PREPARATION POWER DISCONNECTION 1. Place the light tower in an area free of dirt and debris 1. For LT12D light towers, disconnect the negative cable with enough clearance as not to interfere with any (black) from battery. See Figure 5. overhead obstructions. Make sure it is on se
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SETUP 5. Next, insert a bolt (4) and flat washer (4) thru the LAMP ADAPTER PLATE MOUNTING INSTALLATION mounting holes on the adapter plate as shown in Figure 1. Remove the adapter plate kit hardware from its 7. Again, pay close attention on which set of holes to container. insert the bolts thru. Bolt number 2 must be oriented so that it passes between receptacles J1 and J2 on 2. Before proceeding make sure the light tower mast is the T-Bar. in the stow position (down) and the cradle lock/
