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m DANGER Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property. m WARNINGS m Do not store a spare or disconnected LP tank under or near this barbecue. m Improper assembly may be dangerous. Please carefully follow the assembly instructions in this manual. m After a period of storage, and/or nonuse, the Weber Gas Barbecue should be checked for gas leaks and burner
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WARRANTY Weber-Stephen Products Co. (Weber) hereby There are no other express warrants except as set warrants to the ORIGINAL PURCHASER of this forth herein and any applicable implied warranties Weber Gas Barbecue that it will be free of of merchantability and fitness are limited in defects in material and workmanship from the duration to the period of coverage of this express date of purchase as follows: written Limited Warranty. Some states do not allow limitation on how long an implied warran
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PATENTS AND TRADEMARKS © 1997 Weber. Weber, , Flavorizer and Crossover are registered U.S. trademarks; Spirit, Gas Catcher, FlameCheck, and Spider Stopper are U.S. trademarks of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL 60067-6266. U.S.A. Weber Gas Barbecues are covered under the following patent nos.: U.S.A. #4,677,964; 4,727,853; #4,829,978; #4,941,817; and #4,966,125; Canada: #1,279,540; #1,300,994; and #1,300,995. Printed in the U.S.A. 4
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Contents WARNINGS................................................................ 2 Warranty & Patents.................................................. 3-4 General Instructions.................................................... 6 Assembly ............................................................... 7-20 Operating Instructions Lighting........................................................ 21-22 Cooking ............................................................ 23 Storage and/or Nonuse ..
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General Instructions Your Weber Gas Barbecue is a portable outdoor cooking Storage appliance. With the Weber Gas Barbecue you can grill, n The gas must be turned OFF at the natural gas supply barbecue, roast and bake with results that are difficult to when the Weber Gas Barbecue is not in use. duplicate with indoor kitchen appliances. The closed lid and Flavorizer Bars produce that "outdoor" flavor in the food. n When the Weber Gas Barbecue is stored indoors, the gas supply must be disconnected.
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® ® ® ® ® ® ® ® Step 1 Assembly Check package contents Tools needed Hammer Cooking box (assembly) 7/16 and 3/4 inch open-end or an adjustable wrench Pliers Lid Block of wood (assembly) Phillips screwdriver Supplies needed Hose You will need a soap and water solution to check for gas leaks. (See Step "Check for gas leaks.") Note - The hardware size of nuts, bolts and screws is given. For example "1/4-20 x 2 inch bolt" means a bolt 1/4 inch in diameter with 20 threads to the inch, 2 inches long.
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R R E E B B E E W W Left frame Front panel Right frame Catch pan holder Wheel frame Catch pan Leg frame Drip pans (2) Frame connector Thermometer Work table Wheels (2) Swing table assembly Support rod Accessory racks (2) Warming rack 8 R R E E B B E E W W
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Check contents of hardware packs Plastic buttons (2) (actual size) Burner control knobs (3) 1/4 inch nylon washers (9) Tool holders (3) Hair pin cotters (2) Tubing plugs (7) (two are spares) Wheel hubcaps (3) Support rod holder 1/4-20 keps nut Swing table end bracket Phillips screws/washers (2) Manifold bracket Hinge pins (2) (hardware size: 1/4 x 1 1/2 inch clevis pin) (actual size) 1/4-20 x 2 inch bolt (actual size) 1/4-20 x 1 3/4 inch bolts (2) (actual size) 1/4-20 x 1/2 inch bolts (6) (actua
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R E B E W Step 2 Step 3 Assemble wheel frame Assemble top frame You will need: wheel frame, two wheels, two wheel You will need: left frame, right frame, two 1/4-20 x 1/2 inch hubcaps, hammer and a block of wood. bolts, two nylon washers and a 7/16 inch wrench. Set one end of wheel frame on the block of wood (or other Note - Work on carpeted area (on grass or one of the hard, protected surface). Put one wheel on axle, WEBER boxes) to protect the finish during frame assembly. side facing up, and
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Step 4 Step 6 Continue frame assembly Add front panel You will need: leg frame, wheel frame, four 1/4-20 x You will need: front panel and two plastic buttons. 1/2 inch bolts, four nylon washers and a 7/16 inch wrench. Turn frame assembly right side up. Place the leg frame onto the tabs of the left frame with the Align the panel with the holes in the frame and insert the dimple to the inside. Figure 3. Place the wheel frame onto plastic buttons through the front panel and frame. Figure 5. the tab
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Your Weber Gas Barbecue burner assembly has been Step 7 factory assembled, pressure and flame tested. As a safety Add cooking box precaution we recommend you check the burner alignment: You will need: frame assembly, cooking box assembly, a) Do the valves fit into the ends of the burners? 1/4-20 keps nut, 1/4-20 x 2 inch bolt, pliers and a 7/16 inch Figure 8 (a). wrench. b) Are the ends of the burners under the washers at the Set the cooking box in the frame so the burner tubes are left rear
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Step 8 Step 10 Install manifold bracket Install gas supply You will need: manifold bracket General Specifications for Piping Hook the bracket onto the manifold at the center burner Note - Contact your local municipality for building valve. Figure 9. Place your hand underneath the bracket. codes regulating outdoor gas barbecue installations. Lift the manifold, bracket and cooking box slightly and In absence of Local Codes, you must conform to the hook the tab of the bracket onto the frame brace.
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Typical natural gas supply installation. Figure 11. Test connections Gas supply All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed Inside wall procedures in the latest edition of ANSI Z223.1. Outside wall m DANGER Do not use an open flame to check for gas Shut off leaks. Be sure there are no sparks or open To barbecue flames in the area while you check for gas Locking leaks. This will result in a fire or explosion Quick disconnect shut
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Step 11 Step 12 Install igniter Check that all burner valves are off Note - The igniter wires are already attached to the Gas You will need: one burner control knob. Catcher Ignition Chamber and the igniter. This was done to Valves are shipped in the OFF position, but you should factory test the ignition system. check to be sure. Put the knob on each valve. Check by The igniter lock nut is on the igniter. pushing down and turning clockwise. If they do not turn they are off, proceed to the next s
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Check: Step 14 a) Hose to manifold connection. Figure 16 (a). Check for gas leaks mWARNING: If there is a leak at the hose to manifold connection, Figure 16 (a), retighten the hose fitting m DANGER with a wrench and recheck for leaks with soap and Do not use an open flame to check for gas water solution. leaks. Be sure there are no sparks or open If a leak persists after retightening the fitting, turn OFF flames in the area while you check for the gas. DO NOT OPERATE THE BARBECUE. Contact leaks
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Step 15 Step 16 Install Flavorizer Bars and Cooking Grates Install the bottom tray You will need: five Flavorizer Bars and two cooking grates. You will need: bottom tray, catch pan holder, catch pan and one drip pan. Set the Flavorizer Bars side to side in the cooking box. Figure 17. Finger grip on front Front side of catch edge of bottom tray pan holder Figure 19 Hook the ends of the catch pan holder into the hole in the Figure 17 bottom tray. Figure 20. The front of the catch pan holder must
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Step 17 Step 18 Install Lid Add tool holders, control panel and burner control knobs You will need: lid, two hinge pins and two hair pin cotters. You will need: three tool holders, control panel, two Set the lid in place. Align the hinges at the rear of the Phillips screws/washers, a Phillips screwdriver, and three barbecue. Insert hinge pins from the outside. Insert hair pin burner control knobs. cotters into the small holes in the hinge pins. Figure 22. Hook the tool holders over the frame rai
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Insert one end of the hinge rod into the hole in the frame. Step 22 Figure 25 (a). Install swing table Insert the other end into the hole in the swing table end You will need: swing table assembly, support rod, support bracket. Figure 25 (b). Hold the end bracket at an angle so rod holder and swing table end bracket. the lower tab is inside the frame tube. Push the bracket into the frame. Check to see that the lower tab of the bracket is Allow the slide bar to hang down. Push the support rod hoo
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Step 20 Complete accessory installation You will need: work table, two accessory racks, warming rack, three tubing plugs and thermometer. Set one accessory rack across the bottom braces in front of the frame connector. Figure 26 (a). Set the second accessory rack across the bottom braces behind the frame connector. Figure 26 (b). Open the lid and set the warming rack into the slots at the rear of the cooking box. Figure 26 (c). Set the work table onto the left side rails. Figure 26 (d). Insert t
