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USER MANUAL Generator
MANUEL DE UTILISATION Générateur
MANUAL DEL USUARIO Generador
Model: FG6000MK
SAFETY SECURITE SEGURIDAD
OPERATION FONCTIONNEMENT OPERACION
MAINTENANCE ENTRETIEN MANTENIMIENTO
© 2006 McCulloch
12802 Leffingwell Rd.
FG6000MK
Santa Fe Springs, CA • U.S.A.
This generator is not equipped with park arrester which is required by U.S. forest service and the state of california.
WARNING • PLEASE READ
For your own safety please read this manual before attempting to operate your new
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PLEASE READ 1 - GENERAL INFORMATION - RENSEIGNMENTS GENERAUX - Dear Customer, INFORMACION GENERAL Thank you for purchasing a McCulloch product. With proper operation and maintenance, it will provide you with years of service. In order to make the best use of your investment, be CERTAIN to familiarize yourself with the contents of the ENTIRE user manual before attempting to operate and maintain your unit. SPECIFICATIONS Be sure to carefully follow the step-by-step illustrations in this manual to
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2 - GENERAL INFORMATION - RENSEIGNMENTS GENERAUX - 3 - IMPORTANT SAFETY INSTRUCTIONS INFORMACION GENERAL MEASURES DE SECURITE PRECAUTIONES DE SEGURIDAD 11 PLEASE READ - SAVE THESE INSTRUCTIONS 13 E 3-1. SAFETY LABELS 1 These labels warn you of potential hazards that can cause serious injury. Read them carefully. N 8 If a label comes off or becomes hard to read, contact McCulloch. 3 G L 2 CAUTION I Do not connect to a building’s electrical system unless an isolation switch has been installed by a
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3. If the generator is stored outdoors, unprotected from the weather, check all electrical components on the control 3-2. SAFETY INFORMATION panel, before each use. Moisture or ice can cause a malfunction or short circuit in electrical components which McCulloch generators are designed to give safe and dependable service if operated according to instructions. Read and understand this user manual before operating your generator. You can help prevent accidents by being familiar could result in el
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4 - ASSEMBLY INFORMATION - MONTAGE - INFORMACIONES DE ENSAMBLE PARTS LIST / LISTE DES PIECES / LISTA DE PIEZAS Please complete the assembly procedure of screw and attachments-refer drawing (Fig. 4-1,4-2,4-3) so that you can Lock the screw on to generator. Veuillez d'abord assembler les vis et les accessoires selon les figures 4-1, 4-2, 4-3, puis fixez la vis sur le générateur. Por favor complete el procedimiento de ensamble del tornillo y los accesorios - consulte los dibujos 4-1, 4-2, 4-3, para
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5 FUEL AND LUBRICATION - CARBURANT ET LUBRIFICATION - COMBUSTIBLE Y LUBRICACION A G F 4-2C 4-2D 5-1B 5-1. ENGINE OIL A NOTE: Engine oil is a major factor affecting engine performance and service life. Non-detergent and 2-stroke engine oils will damage the engine and are not recommended. B Check the oil level BEFORE EACH USE with the generator on a level surface with the engine stopped. E Use McCulloch 4-stroke oil, or and equivalent high detergent, premium quality motor oil certified to meet or
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1. User unleaded gasoline with a pump octane rating of 86 or higher. E 2. We recommend unleaded gasoline because it produces fewer engine and spark plug deposits and extends A N exhaust system life. G 3. Never use stale or contaminated gasoline or oil/gasoline mixture. Avoid getting dirt or water in the fuel tank. L 4. Occasionally you may hear light “spark knock” or pinging” (metallic rapping noise) while operating under heavy B I loads. This is no cause for concern. S 5. If spark knock or ping
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FUEL SWITCH 6-2. GENERATOR OPERATIONS The fuel switch (C) is located between on the fuel tank end carbu- Circuit Breaker B retor. When the switch levelr is in to ON position, fuel is allowed to The circuit breaker (A) will automatically switch OFF if there is a flow from the fuel tank to the carburetor. Be sure to return the lever short circuit or a significant overload of the generator at the recep- to OFF after stopping the engine. (See Fig. 6-1B) tacle. If the circuit breaker is switched OFF
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The ground terminal can be used to earth the generator or bond the frame of the generator to the frame of a vehicle, but only if it is required by locallaw or electrical code. Before using the ground terminal consult a qualified electrician CAUTION or electrical inspector for regulations in your area. Improper connections to a building’s electrical system can allow electrical current from the utility company to backfeed AC Applications into the generator. When utility power is restored, the gene
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7 - STARTING AND STOPPING USING INSTRUCTIONS - COMMENCER ET ARRÊTER D'UTILISER LES INSTRUCTIONS - INSTRUCCIONES DE USO DE ARRANQUE Y PARO 7-1. STARTING THE ENGINE 1. Make sure to disconnect all electrical loads from panel receptacles. 2. Turn the fuel switch to the ON position. 3. Move the choke lever out to the CLOSED position. 4. Turn the ON/OFF Switch to the ON position. A Start the engine with recoil starter. E Pull the starter grip lightly until resistance is felt, then pull briskly. N NO
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8- MAINTENANCE INSTRUCTIONS - ENTRETIEN INSTRUCCIONES DE MANTENIMIENTO B Periodic maintenance and adjustment is necessary to keep the generator in good operating condition. Perform the C service and inspection at the intervals shown in the Maintenance schedule below. E N Exhaust gas contains poisonous carbon monoxide. Shut off the engine before performing any maintenance. If G the engine must be run, make sure the area is well ventilated. NOTE: Use only genuine McCulloch parts or their equivalen
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C B A D 8-4A 8-5A 8-5B 8-3A 8-3B 8-4. SPARK PLUG SERVICE 8-3. FILTER SERVICE To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner If the engine has been running, the muffler will be very hot. Be careful not to touch the muffler. regularly. Service more frequently when operating the generator in extremely dusty areas. 1. Remove the spa
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NOTE: The spark plug must be securely tightened. An improperly tightened spark plug can become very hot and could RECOMMENDED SERVICE PROCEDURE TO PREVENT HARD STARTING STORAGE TIME damage the engine. Never use spark plugs which have an improper heat range. Use only the recommended spark plugs or equivalent. RECOMMANDEE EN FONCTION DE LA DUREE DE STOCKAGE POUR EVITER LES DEMARRAGES DIFFICILES E PROCEDURE D’ENTRETIEN N 8-5. AC CIRCUIT BREAKER SERVICE TIEMPO DE ALMACE- PROCEDIMIENTO DE SERVICIO RE
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10 - TRANSPORTING/STORAGE - TRANSPORT / STOCKAGE - TRANS- 11- TROUBLESHOOTING - DEPANNAGE - PORTE/ ALMACENAMIENTO DETECCION Y CORRECCION DE FALLAS OIl filling cap Capuchon de remise à niveau huile PROBLEM / PROBLÈME / PROBLEMA PROBABLE CAUSE / CAUSE PROBABLE / CORRECTIVE ACTION / ACTION Tapón de llenado aceite CAUSA PROBABLE CORRECTIVE / ACCIÓN CORRECTIVA Incorrect starting procedures. Follow instructions in the User Manual. Unit won’t start or starts but will not run. Procédure de démarrage
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CHOOSING THE RIGHT GENERATOR FOR THE JOB 11 - WIRING DIAGARAM - DIAGARAM DE CÂBLAGE - When choosing a generator, it’s important to check the product manual to determine the starting and running wattage DIIAGARAM DEL CALEADO requirements of the tools to be used, if you are running more than one unit at a time, add the start-up wattage together to establish your power needs. Choose a generator that meets or exceeds your wattage needs. Note that induction motors require up to three times the norma
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SERVICE SPARE PARTS LIST 11HP FG6000MK REVISED DATE SPECIFY MODEL NO. WHEN ORDERING PARTS DATE 11 HP GENERATOR 27-Feb-06 JENN FENG MODEL NO. FG6000MKUD-C MCCULLOCH MODEL NO. FG6000MK 1/12
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SERVICE SPARE PARTS LIST 11HP FG6000MK REVISED DATE SPECIFY MODEL NO. WHEN ORDERING PARTS DATE 11 HP GENERATOR 27-Feb-06 JENN FENG MODEL NO. FG6000MKUD-C MCCULLOCH MODEL NO. FG6000MK No. Parts No. Description Q No. Parts No. Description Q 1 7005-FG6001 GENERATOR FRAME 1 40 7NGZ-04 AUTOLOCK NUT 7 2 7010-FG3008 GROUNDING STRAP 1 41 7228-FG6003 TUBE GROUP 1 3 7012-FG5701 TANK SUPPORT BAR 2 42 7036-AT1401 CLIP 2 4 7014-FG5701 PLASTIC SPACER 1 43 7SDAZA03-10 TAPPING SCREW 2 5 7023-FG
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SERVICE SPARE PARTS LIST 11HP FG6000MK REVISE D DATE SPECIFY MODEL NO. WHEN ORDERING PARTS DATE ALTERNATOR 27-Feb-06 MODEL NO. 7265-EC6004 No. Parts No. Description Q No. Parts No. Description Q 1 7NAZ-08 NUT 4 15 7191-EG6002 SCREW 1 2 7040-EG6001 FLANGE 1 16 7014-EG6001 WASHER 1 3 7169-EG6001 FAN 1 17 7NAZ-08 NUT 1 4 7275-EG6001 ROTOR 1 18 LIST 1 CAPACITOR 1 5 7204-EG6001 DIODE 2 19 7032-200-02 CAPACITOR FASTENER 2 6 7155-EG6001 BEARING 1 20 7003-FG6001 ALTERNATOR COVER 1 7 7067-EG6001 DRIV
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SERVICE SPARE PARTS LIST 11HP FG6000MK SPECIFY MODEL NO. WHEN ORDERING PARTS DATE REVISED DATE ENGINE 27-Feb-06 MODEL NO. 7099-FG6002-E A1 A3 A4 A13 A11 A2 A8 A10 A6 A12 A5 A7 A9 No. Parts No. Description Q No. Parts No. Description Q A1 0QJ188FPH01 CRANKCASE ASSEMBLY 1 A8 0QJ182QDP07 STARTER & BLOWER HOUSING 1 A2 0QJ188FPH02 CYLINDER HEAD ASSEMBLY 1 A9 0QJ182QDP08 ENGINE CONTROL ASSEMBLY 1 A3 0QJ188FPH03 CAMSHAFT & VALVES 1 A10 0QJ188FPH05 CARBURETOR ASSEMBLY 1 A4 0QJ182QDP03 CRANKSHAFT &
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SPARE PARTS LIST 11HP FG6000MK CRANKCASE ASSEMBLY A1 No. Parts No. Description Q 1 014206Q01F000 BUSH, LOCATING 2 2 026203J01F000 SEAL-OIL DRAIN PLUG 2 3 026202J01F000 OIL DRAIN PLUG 2 4 026208G03F000 DOWEL PIN 2 5 0B01070601262 BOLT M6X12 4 6 026350Q01F000 FLOAT ASSEMBLY-LOW OIL LEVEL 1 7 015230J03F000 NUT 1 014000Q10F000 COVER ,CRANKCASE 1 8&16 0B12016620750 BEARING 6207 1 9 026132K07F000 SEAL-OIL FILL PLUG 2 10 026131K07F000 OIL FILL PLUG 1 11 0B01070804062 BOLT M8X40 7 12 026133Q01F000
