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The generator is a potential source of electrical shock if misused. Do not expose the generator to moisture, rain or snow. Do not let the generator get wet, aqd do not operate it with wet hands. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
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Thank you for purchasing a Honda generator. We want to help you et the best results from your new generator and to pperate it safely. -P his manual contains the information on how to do that; please read it carefully. This owner’s manual describes the operation and maintenance of the Honda Generator: EB2500X All information in this publication is based on the latest product information available at the time of printing. Honda Motor Co., Ltd. reserves the right to make changes at any time
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CONTENTS 4 ....................................................................................................... SAFETY 4 Safety Label Locations ........................................................................ 6 Safety Information ............................................................................... 8 COMPONENT IDENTIFICATION ............................................................... 10 CONTROLS .................................................................
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TRANSPORTING/STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..*............... 39 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
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SAFETY SAFETY LABEL LOCATION These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda Generator dealer for a replacement. NCllfCK tOR SPIllfD flJfL OR VlJfl LfAKS 9 * ch WARN,.,, STOP fR61Wf BffURf RffUfllW.5. USING THE GWER4lUN IN RfPANDUf SUR L’APPARflL. ARRhfR Lf YOlflJR AVANI Of RflAlRf If PLfIK. 0 ISCAPf. \ DO NOT USE INDOORS. EXHAUST GAS CONTAINS POISONOUS CARBON MONOXIDE.
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)2500x HONDA MOTOR CO.,LTD. MADE IN JAPAN @ EL [I n BE S WITH RE BEFORE FOR DE- SEE THE OCCUPANT’STEST RECORD 5
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SAFETY INFORMATION Honda generators are designed to give safe and dependable service if operated according to instructions. Read and understand this owner’s manual before operating your generator. You can help prevent accidents by being familiar with your generator’s controls, and by observing safe operating procedures. Operator Responsibility l Know how to stop the generator quickly in case of emergency. l Understand the use of all generator controls, output receptacles, and connection
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Fire and Burn Hazards l The exhaust system gets hot enough to ignite some materials. -Keep the generator at least 1 meter (3 feet) away from buildings and other equipment during operation. - Do not enclose the generator in any structure. - Keep flammable materials away from the generator. l The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to touch the muffler while it is hot. Let the engine cool before storing the generat
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COMPONENT IDENTIFICATION ENGINE SWITCH RECOIL STARTER GRIP \ OIL DRAIN PLUG I ENGINE SERIAL NUMBER 8
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FUEL TANK CAP FUEL METER PLUG Record the engine and frame serial numbers for your future reference. Refer to these serial numbers when ordering parts, and when making technical or warranty inquiries (see page45 ). Frame serial number: Engine serial number: 9
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Engine Switch To start and stop the engine. Key position: OFF: To Stop the engine. ON: To run the engine. I I I ENGINE SWITCH Recoil Starter To start the engine, pull the starter grip lightly until resistance is felt, then pull briskly. Do not allow the starter g’rip to snap back against the engine. Return it gently to prevent damage to the starter. 10
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Fuel Valve The fuel valve is located between the fuel tank and carburetor. When the valve lever is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor. Be sure to return the lever to the OFF position after stopping the engine. VALVE LEVER Choke Lever The choke is used to provide an enriched fuel mixture when starting a cold engine. It can be opened and closed by operating the choke lever manually. Move the lever to the CLOSE position to enrich the mixture f
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Circuit Breaker The circuit breaker will automatically switch OFF if there is a short circuit or a significant overload of the generator at the receptacle. If the circuit breaker is switched OFF automatically, check that the appliance is working properly and does not exceed the rated load capacity of the circuit before switching the circuit breaker ON again. The circuit breaker may be used to switch the generator power on or Off. / CIRCUIT BREAKER I Grownd Terminal The generator grou
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Oil Alert System The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert system will automatically stop the engine (the engine switch will remain in the ON position). If the engine stops and will not restart, check the engine oil level (see page 21 ) before troubleshooting in other areas. UPPER LEVEL OIL FILLER CAP OIL FILLER HOLE OIL FILLER CAP
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Ground Fault Circuit Interrupter (GFCI) Receptacle m Using the generator in rain, snow or near water can lead to death from electric shock. Keep the generator dry. The 20-ampere, 120-volt duplex receptacle that has TEST and RESET buttons is protected by a Ground Fault Circuit Interrupter (GFCI) for protection against the hazards of ground fault currents. Examples of ground fault current is the current which would flow through a person who is using an appliance with faulty insulation and,
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INSPECTION Perform the tests below to ensure proper operation of the GFCI. Record your test on the GFCI test card provided on the generator. Before each use: If the generator is stored outdoors, unprotected from the weather, test the GFCI receptacle before each use as described in the monthly inspection. Monthly: Under normal operating conditions, perform the GFCI test monthly. 1. Unplug all appliances from the generator. 2. Start the engine. 3. Turn the circuit breaker ON. 4. Press
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5. Press the RESET BUTTON -The RESET BUTTON should be flush with the base. -If the RESET BUTTON is not flush with the TEST BUTTON, contact an authorized Honda generator dealer. 6. When the RESET BUTTON extends during operation: -Unplug all appliances from the GFCI protected receptacle. -Press the RESET BUTTON: IF THE GFCI CANNOT BE RESET: The GFCI is faulty. Contact an au- thorized Honda generator dealer. IF THE GFCI RESETS PROPERLY: Check the appliance or the power cord. RESET BUlTON
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GENERATOR USE Connections to a Building’s Electrical System Connections for standby power to a building’s electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes. Improper connections to a building’s electrical system can allow electrical current from the generator to backfeed into the utility lines. Such backfeed may electrocute utility company workers or
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AC Applications Before connecting an appliance or power cord to the generator: l Make sure that it is in good working order. Faulty appliances or power cords can create a potential for electrical shock. l If an appliance begins to operate abnormally, becomes sluggish or stops suddenly, turn it off immediately. Disconnect the appliance, and determine whether the problem is the appliance, or if the rated load capacity of the generator has been exceeded. l Make sure that the electrical rati