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Owner's Manual
Generator
Safety Rules.................................... 2-3
Wheel kit Assembly...................................... 4-5
Know Your Generator ............................. 6
Storage Cover
Operation .................................... 7-I I
Battery charge cables
Product Specifications............................. 12
Spare Spark Plug,Air Filter, and Oil Filter
Maintenance .................................... 12
Spark PlugWrench
Storage........................................ 12
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SAFETY RULES EQUIPMENT DESCRIPTION This generator set was designed and manufactured for specific applications. Do Not attempt to modify the unit or This generator is an engine-driven, revolving field, use it for any application it was not designed for. If you have alternating current (AC) generator. It was designed to any questions about your generator's application, askyour supply electrical power for operating compatible electrical dealer or consult the factory. lighting, appliances,tools and
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• The generator produces avery powerful voltage that can • Never operate the generator: cause serious injury or death by electrocution. Never in rain; in any enclosed compartment; when connected touch bare wires or receptacles. Never permit a child or electrical devices overheat; if electrical output is lost; if any unqualified person to operate the generator. engine or generator sparks; if flame or smoke is observed while unit is running; if unit vibrates excessively. • Never handle any kind of
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Your generator requires some assembly andisready for INSTALL WHEEL KIT useafterit has been properly serviced withthe recommended oilandfuel. The wheel kit is designed to greatly improvethe portability of your generator. If you have any problems with the assembly of your NOTE:Wheel kit is not intendedfor over-the-road use. generator, please call the generator helpline at 1-800-270-1408. You will need a socket wrench with I/2" or 13mm sockets IMPORTANT: Any attempt to run the unit before it has an
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• Withthewheels on,youcannowllft upthehandle end • Use regular UNLEADED gasoline with the generator andattach thesupport legwith20mm cap screws and engine. Do Not use premium gasoline. Do Not mix oil locknuts. with gasoline. • Check each fastener to ensure it issecure andthetires • Clean area around fuel fill cap, remove cap. areinflated between 15-40 PSL • Slowly add unleaded regular gasoline to fuel tank. Be careful not to overfill.Allow about I/2" of tank space for BEFORE STARTING THE fuel ex
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KNOWYOUR GENERATOR Read this owner's manual and safety rules before operating your generator. Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. FuelTank Oit FillCap Circuit Breakers (AC)__,,_ Choke Lever 120 Volt AC, 30 A Run/Stop Switch Receptacle 120/240Volt AC, 30 Amp Receptacle Air Cleaner 12Volt DC, 10Amp Receptacle Spark Arrester Muffler 120Volt AC, 20 Amp Idle Control Switch
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4. Placethe choke lever in the "Full" choke position OPERATING THE (Figure7). GENERATOR | _ CAUTION! electrical loadsNever connected start AND or stop withunit the with connected devices turned ON. Starting the Engine Disconnect all electrical loads from the generator. Follow these start instructionsteps in numerical order: I. Turn the fuel valveto the "On" position (Figure 4). 5. Grasp the recoil handle and pull slowly until slight resistance is felt.Then pull rapidly one time only to start eng
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Your generator has the capability of recharging a discharged Stopping the Engine 12Volt automotive or utility style storage battery. Do Not • Unplug all electrical loads from generator panel use the unit to charge any 6Volt batteries. Do Not use the receptacles.Never start or stop engine with electrical unit to crank an engine having a discharged battery. devices plugged in and turned on. To recharge 12Volt batteries, proceed as follows: • Put the idle control switch in the "Off' position. • Che
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• Ensure a minimum of two feet clearance between open COLD WEATH ER side of box and nearest object. OPERATION • Face exposed end away from wind and elements. • Enclosure should hold enough heat created by the Under certain weather conditions (temperaturesbelow generator to prevent problems. 40°F [4°C] and a high dew point),your generator may experience icingof the carburetor and/or the crankcase breather system. A CAUTION! Never run unit indoors.Do Not enclose generator any more than shown. In a
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120/240 Volt AC, 30 Amp, Locking 120 Volt AC, 30 Amp Locking Receptacle Receptacle Use a NEMA LI4-30 plug with this receptacle.Connect a Use a NEMA L5-30 plug with this receptacle.Connect a 4-wire cord set rated for 250VoltAC loads at 30 Amps 3-wire cord set rated for 125Volts AC at 30 Amps to the (or greater) (Figure I I).You can use the same 4-wire cord plug (Figure 12). you plan to run a 120Volt load. pa_ Ip,(o]kv_aF.'T o, . . -" ._ m _l_ Ill IlP, Tolp,11loltllHr:T_r_l 3-Wire Cord Set 4-Wire
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4. Plug in and turn on the next load. DON'T OVERLOAD YOU R 5. Again, permit the generator to stabilize. GENERATOR 6. Repeat steps 4 and 5 for each additional load. Never add more loads than the generator capacity.Take specialcare to consider surge loads ingenerator capacity, Capacity as described above. You must make sure your generator can supply enough rated (running) and surge (starting) watts for the items you Additional wilt power at the same time. Follow these simple steps: Rated* Surge I.
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and dirt buildup on the generator internal windings will SPECIFICATIONS eventually decrease the insulation resistance of these Maximum SurgeWatts ................ 10,500 watts windings. Continuous Wattage Capacity ........... 6,500 watts Power Factor .............................. 1.0 To Clean the Generator Rated Maximum Continuous AC Load Current: • Use a damp cloth to wipe exterior surfaces clean. At 120Volts ....................... 54.2 Amps • A soft bristle brush may be used to loosen caked
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TROUBLESHOOTING Problem Cause Solution I. Reset circuit breaker. I. Circuit breaker is open. 2. Poor connection or defective cord set. Engine is running, but 2. Check and repair. 3. Connected device is bad. no AC output is 3. Connect another device that is in good available. condition. 4. Faultin generator. 4. Contact Generac service facility. I. Short circuit in a connected load. I. Disconnect shorted electrical load. 2. Generator is overloaded. 2. See "Don't Overload the Generator" Engine runs
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SCHEMATIC POWER REGULATOR BOARD 1 2 POWER POWER i i 22 44 G A T E S I G N A L 155 156 22 44 I YEL \ / LOP i / \ LED I BLU/WHT £2 I 30A RED LDP SWITCH 18 ENG IGNITION BATTERY CHARGE 66 55 77 13 55 IIA AUTO /_ _55_ IOA RESET C B L_ ([_ _+)_ _tS_ 30A
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WIRING DIAGRAM F 20A 1_0/240V 2_ 30A 0 GRN I GROUND SHROUB ANODE LO_ OIL _ // Lm _ _ _i_ _o ,_ _ _o / / _ _4 _ ÷ _..... / _L_,'_s_ ........ I <> , _
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EXPLODEDVIEW- MAIN UNIT 62 _/40 45 / 58 50 55 38 10 77 \ 5 8 24 11 31 \ 19 6 \ 25 i 27 16_ 29 25 49 17 26 59 24 \\ 75 \\ 24 @ 78 ? \ 67 79 74 68 \ \ 7O \ 71 72 73
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PARTS LIST- MAIN UNIT Item Part # Item Part # Qty Description Qty Description I NSP ENGINE 43 B4363GS CAP, Fuel Gauge 2 A92531GS 44 BI998GS SUPPORT,Support TANK,ASM, 7- Gal (Includes 3 A92731GS SUPPORT,Engine& Muffler Items 41 & 42) 4 92247GS SHIELD,Heat HOUSING, EngineAdapter 45 J92039GS 5 92679GGS 46 92665GS INSULATION #2- I/4" Thick ASSEMBLY, Rotor (Inclds Item 7) 6 92681AGS ASSEMBLY, Stator 47 85000GS CLIP,Insulation 7 65791GS BEARING 48 14353621GS WIRE, Ground 8 96796GS WASHER, 22.2 O.D. x
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EXPLODED VIEW AND PARTS LIST - CONTROL PANEL 19 \\\\_ 2O 21 19 8 10 16 17 10 6 15 \ 26 11 \ 22 6 18 8 25 7 2 9 Item Part # Item Part # Qty Description Qty Description 14 43437GS I A92070GS I PANEL,Control I OUTLET, 120V/240V,30A 2 23897GS 4 FLATWASHER,#10 M5 Locking 15 68759GS 3 49226GS 4 LOCKWASHER, M5 I OUTLET, 120V,20A Duplex 16 43180GS 4 91526GS 4 SCREW,M5-0.8 x 12mm 6 FLATWASHER, M4 17 22264GS 5 82538GS I SWITCH, Idle Control 6 LOCKWASHER,#8 M4 18 51715GS 6 82881GS 4 LOCK WASHER,7/16" 6 NUT
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EXPLODED VIEWAND PARTS LIST-WHEEL KIT 5 14 ® 11 4 8 Item Part # Item Part # Qty Description Qty Description I BB5586GS 2 HANDLE 9 52858GS 4 NUT, Lock M8 2 B4966GS 2 WHEEL I0 22247GS 2 WASHER,Wheel 3 93693GGS I AXLE II 39253GS 2 CAPSCREW,Hex Hd. - M8 - 1.25 x 20 4 87005AGS 2 PIN, Retaining 12 22145GS 5 39287GS 2 HHCS, M8- 1.25 x45 6 WASHER,Flat, 5/16-M8 13 49820GS 6 BI86927GS I LEG,Support 2 NUT, M8 Nylok 14 187104GS 7 27007GS 2 MOUNT, Vibratlon 4 WASHER,Nylon 15 B4605GS 2 GRIP 8 42909GS 2 CAPSCR
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GENERAC PORTABLE PRODUCTS, LLC(hereafter referred to astheCOMPANY) warrants to theoriginal purchaser thatthe components initsportable generator willbefreefromdefects inmaterials orworkmanship for theitems andperiod setforth below fromthedate oforiginal purchase.This warranty doesnotinclude thegasoline engine when furnished or attached because such engine iscovered solely bytheengine manufacturer's warranty. Starting batteries arenotwarranted bytheCOMPANY.The term"original purchaser" means theper
