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BOOM PERSONNEL LIFT This equipment is designed and manufactured in compliance with the duties, responsibilities and standards set forth for manufacturers in the ANSI 92.2 standard at the time of manufacture. This equipment will meet or exceed applicable OSHA and ANSI codes and standards when operated in accordance with sections 7, 8, 9 and 10 of ANSI A92.2 and all other manufacturer’s recommendations. It is the responsibility of the user to follow all ANSI, OSHA, federal, state an
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TABLE OF CONTENTS Table of Contents 1 Illustrations 2 Tables 2 1 Safety 3 Before Operation 4 During Operation 4 Maintenance Safety 5 Damaged Equipment Policy 7 Reporting Safety Defects 8 2 General Introduction 9 Specifications 11 Warranty 12 3 Operations 13 Ground Control Station 14 Platform Control Station 16 Normal Operating Procedure 18 Manual Boom Operations 20 Battery Recharge 22 Boom Lift Transport 23 4 Operator Service 25 Daily Service Checks 26 Weekly Service Checks 27 Month
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LIST OF ILLUSTRATIONS Figure 2-1 Bil-Jax Model 3522A 9 Figure 2-2 Boom Lift Control Panel 10 Figure 2-3 Range of Motion 10 Figure 3-1 Ground Control Station 14 Figure 3-2 Platform Control Station 16 Figure 3-3 Outrigger Controls 18 Figure 3-4 Boom Travel Latch 18 Figure 3-5 Hand Pump and Controls for Manual Operation 20 Figure 3-6 Manual Lowering Valve 21 Figure 3-7 Manual Lowering Valve Locations 21 Figure 3-8 Battery Charger Faceplate 22 Figure 3-9 Trailer Hitching 23 Figure 4-1 Out
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1 SAFETY Familiarity with all equipment and proper training are required for the safe operation of any mechanical device. Attempting to operate any mechanical equipment improperly or without training creates a situation that is potentially hazardous. Prior to operation, read the instructions and safety precautions included in this manual and attached to the lift. Become familiar with the proper use of all controls. Inexperienced operators should receive instruction before attempting to
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BIL-JAX 3522A BEFORE OPERATION DURING OPERATION Ensure the following general safety precautions are Ensure the following general safety precautions are followed before operating the Bil-Jax Model 3522A followed during the operation of the Bil-Jax Model Articulating Boom Lift: 3522A Articulating Boom Lift: ALWAYS survey the usage area for potential ALWAYS position lift away from power sources to hazards, such as untamped earth fills, unlevel ensure that no part of the lift can accidentally
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1 — SAFETY ALWAYS stay clear of wires, cables and other MAINTENANCE SAFETY overhead obstructions. Ensure the following safety precautions are ALWAYS engage the boom travel latches before observed whenever maintenance is performed on towing the trailer. the Bil-Jax 3522A Articulating Boom Lift. NEVER allow electrode contact with any part of the General Maintenance machine while welding from the platform. ALWAYS perform maintenance procedures NEVER use without the outriggers fully ext
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BIL-JAX 3522A NEVER adjust, repair, replace or bypass any hydraulic or electrical control or safety device. These include, but are not limited to, hydraulic load control and flow control valves, solenoid valves and limit switches. Contact the Bil-Jax Service Department at 800-537-0540 if these components require maintenance. NEVER attempt repairs or maintenance without first consulting manufacturer regarding proper procedures. Battery Maintenance Ensure the following
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1 — SAFETY DAMAGED EQUIPMENT POLICY Safety Statement At Bil-Jax, we are dedicated to the safety of all users of our products. All Bil-Jax lifts are designed, manufactured and tested to comply with current applicable federal OSHA and ANSI codes and regulations. Damage Policy There may be occasions when a Bil-Jax lift is involved in an incident that results in structural damage to the lift. Such damage can seriously compromise the ability of the lift to perform in a safe manner. Therefo
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BIL-JAX 3522A Bil-Jax, Inc. 125 Taylor Parkway Archbold, Ohio 43502 800-537-0540 REPORTING SAFETY DEFECTS If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Bil-Jax, Inc. If the NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may ord
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3522A 2 GENERAL INTRODUCTION The Bil-Jax 3522A Articulating Boom Lift (Figure 2-1) is a Summit Series™ Trailer-Mounted Boom, designed and manufactured to position personnel with their tools and equipment at overhead work locations. The work platform load capacity is rated at 500 pounds. During all boom operations, four extended outriggers support the unit. The boom lift is battery powered and operated with electronic pushbutton controls, a hydraulic power unit, a hydraulic gear motor an
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BIL-JAX 3522A The hydraulic power unit uses a 24 Volt, one horsepower DC motor to drive the hydraulic pump. The DC motor is powered by four 6 Volt DC, 245 Amp-hour deep charge batteries connected in series. A 25 Amp, automatic onboard battery charger is provided with standard models for recharging the batteries at the end of each work period. Two control panels (Figure 2-2) use pushbutton switches and hydraulic valves to control the direction and speed of boom lift and rotation. One
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2 — GENERAL INTRODUCTION SPECIFICATIONS Boom Lift Work Platform Model Number: 3522A Serial Number______________________ Manufactured by: Bil-Jax, Inc. 125 Taylor Parkway Archbold, Ohio 43502 800-537-0540 Feature Model 3522A Feature Model 3522A Working Height 43 ft 2 in (13.3 m) Outrigger Footprint Maximum Platform Height 37 ft 2 in (11.3 m) Length 11 ft 1 in (3.4 m) Maximum Horizontal Outreach Width 9 ft 11 in (3 m) From Centerline 22 ft 6 in (6.9 m) Footpad Diamet
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BIL-JAX 3522A WARRANTY Bil-Jax, Inc. warrants this product for one year, beginning on the date of delivery, to be free from defects of material and workmanship provided the unit is operated and maintained in compliance with the guidelines established in the Operations and Maintenance Manuals. Major structural components, including trailer tongue and boom weldments, are warranted for five years against defects due to material or workmanship. Bil-Jax will, at its option, repair or replace
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3 OPERATION The Model 3522A Articulating Boom Lift is equipped with multiple operator control stations. Equipment power and outrigger controls are located at ground level. Boom lift and rotation controls are located at ground level and on the work platform. Before attempting boom lift operation, Operators should: Obtain, read and obey all safety precautions as indicated by manufacturer’s recommendations and all federal, state and local regulations. Become familiar with the locatio
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BIL-JAX 3522A GROUND CONTROL STATION The ground control station is used to operate outriggers and control boom motion. To access the ground control station, open the control panel access cover found on the turntable. Turn the key switch to the ground controls setting. Figure 3-1. Ground Control Station. The ground control station includes the following Battery Condition Indicator controls and Indicators. Refer to Figure 3-1 for Indicator LEDs light up to indicate the level
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3 — OPERATION Display Panel Outrigger Controls The DISPLAY PANEL is a lighted text window that For automatic outrigger extension/retraction: Select displays the present operating status or an existing EXTEND or RETRACT outrigger button and the AUTO error condition when the key switch is on. LEVEL button at the same time. To manually extend or retract the outriggers: Select EXTEND or RETRACT Emergency Stop Button outrigger button and one of the OUTRIGGER buttons at the same time. The outr
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BIL-JAX 3522A PLATFORM CONTROL STATION The platform control station is used to control boom motion. To access the platform control station, turn the key switch at the ground control station to the platform controls setting and enter the work cage. Figure 3-2. Platform Control Station The platform control station includes the following Battery Condition Indicator controls and Indicators. Refer to Figure 3-2 for Indicator LEDs light up to indicate the level of charge control locati
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3 — OPERATION Speed Buttons The SPEED buttons along the lower right side of the control panel must be pressed and held while selecting boom functions. Four speeds are available to control the positioning of the boom lift. Boom Rotation CW/CCW Buttons Pressing and holding a desired SPEED button and the BOOM ROTATION CW or CCW button at the same time enables the boom to rotate in the direction selected. The boom will rotate through 700 degrees until the buttons are releas
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BIL-JAX 3522A NORMAL OPERATING PROCEDURE Perform the following procedures to operate the Bil- pair of outriggers by pressing the EXTEND button Jax Model 3522A Articulating Boom Lift. and the two appropriate OUTRIGGER buttons at the same time. Read and obey all safety precautions and operating instructions, as well as all applicable portions of ANSI A92.2, reprinted in Section 6. Position the boom lift at the work area. Make sure the boom lift is on a firm and level surface and there
