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WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. A card containing important ATV safety information should be attached to the owner's manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800-342-3764 for assistance.
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Visit us at www.polarisindustries.com 1
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POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Industries Inc. Copyright 2006 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended
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Welcome Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. • Snowmobiles • All-terrain vehicles (ATVs) • RANGER utility vehicles • Victory motorcycles 3
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Welcome We believe Polaris sets a standard of excellence for all utility and recreational vehicles man- ufactured in the world today. Many years of experience have gone into the engineering, design, and development of your Polaris vehicle, making it the finest machine we've ever produced. For safe and enjoyable operation of your vehicle, be sure to follow the instructions and rec- ommendations in this owner's manual. Your manual contains instructions for minor mainte- nance, but information ab
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Table of Contents Know Your Vehicle . . . . . . . . . . . . 6 Emission Control Systems . . . . . 95 Safety Decals . . . . . . . . . . . . . . . . 8 Maintenance . . . . . . . . . . . . . . . . 97 Safety . . . . . . . . . . . . . . . . . . . . . 12 Specifications . . . . . . . . . . . . . . 186 Features and Controls . . . . . . . . 50 Polaris Products . . . . . . . . . . . . 188 Break-In Period. . . . . . . . . . . . . . 70 Troubleshooting. . . . . . . . . . . . . 190 Pre-Ride Inspection . . . . .
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Know Your Vehicle As the operator of the vehicle, you are responsible for your personal safety, the safety of oth- ers, and the protection of our environment. Read and understand your owner's manual, which includes valuable information about all aspects of your vehicle, including safe operating pro- cedures. Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be
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Know Your Vehicle Vehicle Identification Numbers 1 2 Vehicle Model Number: ____________________________________________________________________ Frame Vehicle Identification Number (1): ______________________________________________________ Engine Serial Number (2):__________________________________________________________________ Key Number (on the key): __________________________________________________________________ 7
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Safety Decals Warning decals have been placed on the vehicle for your protection. Read and follow the instructions on each decal carefully. If any of the decals shown in this manual differ from the decals on your vehicle, always read and follow the instructions of the decals on the vehicle. If any decal becomes Age 16 Discretionary illegible or comes off, Warning Warning contact your Polaris dealer to purchase a replacement. Replacement safety decals are provided by Polaris at no charg
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Safety Decals General Warning WARNING Improper ATV use can result in SEVERE ALWAYS: INJURY OR DEATH. • use proper riding techniques to avoid vehicle Always use an approved helmet and protective overturns on hills and rough terrain and in gear. Never use on public roads. Never carry turns passengers. Never use with drugs or alcohol. • avoid paved surfaces - pavement may NEVER operate: seriously affect handling and control. • without proper training or instruction LOCATE AND READ OWNER'S MANUAL
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Safety Decals Age 16 Warning Discretionary Warning WARNING • Never operate this ATV on HILLS steeper than 25 degrees 25 °. To prevent flipover on Operating this ATV if you are under the age of 16 hilly terrain, use throttle and brakes gradually. increases your chance of severe injury or death. NEVER operate this ATV if you are under age • REVERSE operation can be dangerous even 16. at low speeds. Steering becomes difficult. To prevent flipover, avoid sudden braking or 7172559 sharp turn
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Safety Decals No Passenger Warning Tire Pressure/Load Warning WARNING WARNING NEVER ride as a passenger. IMPROPER TIRE PRESSURE OR OVERLOADING can cause loss of control, Passengers can cause a loss of control, resulting resulting in SEVERE INJURY OR DEATH. in SEVERE INJURY or DEATH. TIRE PRESSURE IN PSI (KPa): FRONT 4 (27.6) 7172566 REAR 4 (27.6) MAXIMUM WEIGHT CAPACITY 215 LBS. (97.5 KG) INCLUDES WEIGHT OF OPERATOR, CARGO AND ACCESSORIES Reduce speed and allow greater distance for braking
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Safety Riding Gear Long Helmet Sleeves Always wear clothing suited to the type of riding. ATV riding requires special protective clothing for comfort and to reduce the chance of injury. Helmet Eye Wearing a helmet can prevent a severe head injury. Protection Gloves Whenever riding a Polaris vehicle, always wear a helmet that meets or exceeds established safety standards. Long Pants Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label. Approved helmets
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Safety Riding Gear Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding a Polaris vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. Polaris recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean. Gloves Off-road style gloves with knuckle pads are the best for comfort and protection. Boots The best footwear is a pair
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Safety Operator Safety WARNING Failure to follow the warnings in this manual can result in severe injury or death. A Polaris ATV is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions. Read and understand the owner's manual and all warnings before operating
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Safety Operator Safety Safety Training ATV safety training is a top priority for If you purchased a used Polaris ATV, you sm Polaris. When you purchased your new can take the ATV RiderCourse by calling ATV, your dealer instructed you on the ATV Enrollment Express at (800) 887-2887 sm authorized ATV RiderCourse available to or by visiting www.atvsafety.org. you and your eligible family members. This Purchasers of a used Polaris ATV will be training is included in the purchase price of char
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Safety Operator Safety The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol, on your vehicle or in this manual, alerts you to the potential for injury. WARNING The safety alert warning indicates a potential hazard that may result in serious injury or death. CAUTION The safety alert caution indicates a potentia
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Safety Operator Safety WARNING Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual. • Read this manual and all labels carefully. • Never allow anyone under 16 years of Follow all operating procedures. age to operate this ATV. • Never operate an ATV without proper • Never permit a guest to operate the ATV instruction. Take a training course. Pur- unless the guest has read this manual and cha
