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DO NOT
DISCARD
R
CASTILE PELLET INSERT
Tested and Portland
Owner’s Manual
O-T L
Oregon USA
Listed by
C US
Installation and Operation
OMNI-Test Laboratories, Inc.
Models:
810-02901 (MBK)
810-03201 (PMH)
CASTINS-CSB
CASTINS-CWL
CAUTION
DO NOT DISCARD THIS MANUAL
• Leave this manual
• Important operating and • Read, understand and
with party respon-
maintenance instruc- follow these instruc-
sible for use and
tions included. tions for safe installa-
operation.
tion and operation.
WARNING
WARNIN
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R Castile Pellet Insert Hearth & Home Technologies welcomes you to our SAMPLE OF CLEARANCE TO COMBUSTIBLES LABEL tradition of excellence! In choosing a Quadra-Fire LOCATION: On beaded chain behind right access appliance, you have our assurance of commitment panel. Panel hinges open. to quality, durability, and performance. This commitment begins with our research of the SAFETY LABEL Manufactured by: Tested and Portland R O-T L market, including ‘Voice of the Customer’ contacts, Listed by
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R Castile Pellet Insert TABLE OF CONTENTS Section 1: Listing and Code Approvals Section 8: Operating Instructions A. Appliance Certifications ......................4 A. Fuel Size & Material ............................22 B. Mobile Home Approved ......................4 B. General Operation Information ...........22 C. Glass Specifications ............................4 C. Before Your First Fire .........................23 D. Electrical Rating ..................................4 D. Starting
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R Castile Pellet Insert Listing and Code Approvals 1 E. BTU & Efficiency Specifications A. Appliance Certification MODEL: Castile Pellet Insert Particulate Emis- .7 grams/hr LABORATORY: OMNI Test Laboratories, Inc sions Rating: REPORT NO. 061-S-42-2 *BTU Output: 8,000 - 30,000 / hr TYPE: Solid Fuel Room Heater/Pellet Fuel Heating Capacity: up to 1,500 sq. ft. depending Burning Type Insert on climate zone Hopper Capacity: 45 lbs STANDARD: ASTM E1509-95, ULC S628-93 and ULC/ORD-C1482-M1990 Room
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R Castile Pellet Insert Getting Started 2 A. Design, Installation & Location B. Fire Safety Considerations Maintain the designated clearances to combustibles. Insu- 1. Appliance Location lation must not touch the chimney. You must maintain the Consideration must be given to safety, convenience, traffic designated air space clearance around the chimney. This flow, and the fact that the appliance will need a chimney and space around a chimney is necessary to allow natural heat chimney conne
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R Castile Pellet Insert D. Inspect Appliance & Components and C. Tools And Supplies Needed Pre-Use Check List Tools and building supplies normally required for installation, unless installing into an existing masonry fireplace: 1. Place the appliance in a location near the Reciprocating Saw Safety Glasses final installation area and follow the proce- Hammer Framing Square dures below: Phillips Screwdriver Electric Drill & Bits (1/4”) 2. Open the appliance and remove all the parts Tape Measur
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R Castile Pellet Insert Dimensions and Clearances 3 A. Appliance Dimensions 28-1/16" 43-1/2" (713mm) (1105mm) 42-1/2" 23-7/16" (1080mm) (595mm) 8" (203mm) 11-1/16" (281mm) 30-3/8" (772mm) 30" (762mm) 32-5/16" (821mm) Figure 7.1 - Top View Figure 7.2- Front View Height Width 10-3/16" 13-1/16" Panel Size inch mm inch mm (332mm) (259mm) Small Cast 30 762 42-1/2 1078 Large Cast 34 864 48 1219 Small Econo 30 762 40 1016 24-3/16" (3614mm) 19.0" NOTE: All views are shown with Panel (483mm)
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R Castile Pellet Insert B. Clearance To Combustibles, UL and ULC AS A BUILT-IN A C D B B C E 0” (0mm) Clearance To Exposed Section And Face Trim Figure 8.1 Inches Millimeters A Top of Hopper Top or Rear Vent 0 0 B Side of Outside Skin Top or Rear Vent 0 0 C Back of Hopper Top Vent 2.5 64 Rear Vent 0 0 D Vent Pipe to Combustible Top or Rear Vent 3.0 76 E Front Panel Edge Top or Rear Vent 0 0 INSTALLED AS A BUILT-IN UNIT Shown Optional Outside Air WARNING Fire Risk. Comply with all minimum cleara
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R Castile Pellet Insert C. Masonry and Zero Clearance Fireplaces Inches Millimeters A Insert side to combustible MANTEL 00 side wall B Insert top to mantel 12 305 B C Insert top to face trim 0 0 C D Insert side to face trim 0 0 D A E F Figure 9.1 D. Floor Protection Inches Millimeters E Floor protection hearth extension 6 152 from door opening F Floor protection to the side of door 6 152 opening E. Minimum Opening for Masonry and Zero Clearance Fireplaces Location Inches Millimeters A Rear
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R Castile Pellet Insert F. Removing Metal Floor of Factory-Built Firebox • The firebrick (refractory), glass doors, screen rails, screen Use 2 x 4 from insert mesh and log grates can be removed from a factory-built packaging to support insert firebox in order to gain minimum insert opening require- ments. • Any smoke shelves, shields and baffles may be removed from a factory-built firebox if attached with mechanical fas- teners. • The metal floor of the factory-built firebox may be removed to fac
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R Castile Pellet Insert Vent Information 4 B. Venting Termination Requirements A. Chimney and Exhaust Connection 1. Chimney & Connector: Use 3 or 4 inch (76-102mm) CAUTION diameter type "L" or "PL" venting system. It can be vented vertically or horizontally. Do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a 2. Mobile Home: Approved for all Listed pellet vent. Use sun deck or porch, narrow walkway or closely fenced area,
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R Castile Pellet Insert WARNING C. Equivalent Feet of Pipe Improper installation, adjustment, alteration, service or The table below can help you calculate the equivalent feet maintenance can cause injury or property damage. Refer of pipe which is a method used to determine pellet vent size. to the owner’s information manual provided with this appli- Figure 12.1. ance. For assistance or additional information consult a qualified installer, service agency or your dealer. Example of 3 Elbow-R
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R Castile Pellet Insert Venting Systems 5 B. Direct Connect Without Outside Air A. Direct Connect With Outside Air NOTE: In Canada, only a full reline is allowed per ULC S-628, ORD ULC C1482. NOTE; Use metal plate around exhaust vent pipe and seal all edges with non-flammable insulation such as fiberglass, mineral wool or ceramic material. Do not use high tempera- ture caulking materials to seal any edge to prevent future serviceability. Outside Air through Rear Wall Figure 13.2 Figure 13
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R Castile Pellet Insert C. Full Reline With Outside Air NOTE: Check clearances carefully for this 12” (305mm) type of installation to ensure adequate room min. above for outside air venting. 12” (305mm) min. below CAUTION Check building codes prior to installation. • Installation MUST comply with local, regional, state and national codes and regulations. • Consult local building, fire officials or authori- ties having jurisdiction about restrictions, installation inspection, and permits. NOTE
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R Castile Pellet Insert Mobile Home 6 A. Mobile Home Installation CAUTION You must use a Quadra-Fire Outside Air Kit for instal- Maintain structural integrity of mobile home: lation in a mobile home. • Floor, wall, ceiling and/or roof. Do NOT cut through: 1. An outside air inlet must be provided for the combustion • Floor joist, wall studs or ceiling trusses. air and must remain clear of leaves, debris, ice and/or • Any supporting material that would affect the structural snow. It must be u
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R Castile Pellet Insert Appliance Set-Up 7 B. Leveling System A. Reversible Top or Rear Flue Adapter Top Vent Installation The back legs are adjustable to allow for customized fit into zero clearance boxes. 1. Release ammo can latches on each side. Figure 16.1. 1. Loosen 2 top screws and remove 2 bottom screws. 2. Place the reversible adapter in the correct position for your installation. 2. Adjust leg to desired height. Leg can slide up (shorter) or down (longer) to level the insert. 3. Ma
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R Castile Pellet Insert C. Outside Air Kit Instructions D. Zero Clearance Trim Support Instructions Parts Included in Kit: 1 piece of 2 inch x 3 ft. flex hose, 2 NOTE: Only for use on small size panels. hose clamps, 1 collar assembly, 1 termination cap assem- bly, 1 trim ring, fasteners. Tools Needed: Phillips head screwdriver; wire cutters; hole saw or jig saw. 1. Attach collar assembly to appliance. Figure 17.1. Measure distance from floor to air vent opening in appliance and mark locati
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R Castile Pellet Insert D. Zero Clearance Trim Support (Cont’d) T Kit Includes: See Page 17 Tools Needed: Phillips head screwdriver 1. Remove contents from box and lay on protective surface to avoid scratching the paint. 2. Lay zero clearance front and sides face down. Bend the tab down toward the inside. Figure 18.4 3. The side pieces are shipped flat. It is much easier to manually flex the sides into a bowed position before installing. 4. Lay 1 cast ring face up, which will become the bot
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R Castile Pellet Insert F. Panel & Trim Set, Econo E. Panel Set And Cast Trim Set Included in Panel Kit: (2) side panels, left and right; (1) Included in Panel & Trim Kit: (2) corner brackets and set panel top; (1) fastener package. screws; (1) trim set, 3 piece; (2) side panels; (1) top panel; (4) screws; Included in Cast Trim Kit: (2) cast trim legs, left and right; (1) cast trim header; (2) cast trim footers, left and right; (1) fastener Tools Needed: Powered Phillips head screw dr
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R Castile Pellet Insert G. Optional Log Set Placement Instructions CAUTION Logs are FRAGILE. Use extreme care when handling or cleaning logs. Four Piece Log Set Installation 1. Open the hinged cast face and open the glass door assembly. 2. Positioning the logs. Place the right rear log as shown. There is a notch in Figure 20.3 the bottom of the log for clearance for the thermocou- ple and thermocouple cover (ceramic protection tube). Figure 20.1 Continue placing the last 3 logs around the
