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1
INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS
GAS INSERT
INSTALLATION AND OPERATION INSTRUCTIONS FOR
GAS-FIRED VENTED ROOM HEATER
NATURAL GAS MODEL GI3016-N
PROPANE GAS MODEL GI3016-P
GAS-ZERO CLEARANCE WHEN INSTALLED WITH GI-700 KIT (FLUSH FRONT & LOUVRES)
WITHOUT GI-700 KIT INSTALL RECESSED INTO A WOODBURNING NON-COMBUSTIBLE FIREPLACE
CERTIF
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2 TABLE of CONTENTS PG 2-5 INTRODUCTION 10-11 OPERATION / MAINTENANCE Warranty Operating Instructions General Instructions Fresh Air Damper System Mantle Clearance Maintenance General Information 11 BLOWER INSTALLATION Care of Glass, Enamelled & Plated Parts Blower Replacement Instructions 5-6 INSTALLATION 11 ADJUSTMENTS Gas Installation Venturi Adjustments Spill Switch Pilot Burner Adjustment Venting Action Check 12-13 REPLACEMENTS 6-9 FINISHING Ordering Replacement Parts Brick Panel Installati
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3 NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized ISO 9001 : 2000 Quality Assurance Certificate. NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the customer, receives the qual
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4 The fireplace, when installed, must be electrically con- GENERAL INSTRUCTIONS nected and grounded in accordance with local codes. In Installation practices vary from region to region and it is the absence of local codes, use the current CSA C22.1 important to know the specifics that apply to your area, CANADIAN ELECTRICAL CODE in Canada or the for example: in Massachusetts State: ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United • The fireplace damper must be removed or welded in the open S
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5 CARE OF GLASS, ENAMELLED AND PLATED PARTS Do not use abrasive cleaners to clean these parts. Buff The glass is 3/16" ceramic glass available from your Na- lightly with a clean dry cloth. Porcelain enamelled compo- poleon dealer. DO NOT SUBSTITUTE MATERIALS. Clean nents must be handled with care. The baked-on finish is the glass after the first 10 hours of operation with a recom- glasslike. If struck, it will chip! Touch-up paint is available mended gas fireplace glass cleaner. Thereafter clean
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6 SPILL SWITCH VENTING ACTION CHECK This is a thermally activated switch, attached to the back of A check for correct venting action must be made before the unit and extending up into the dilution draft hood, which the installed insert is left with the customer. senses the change in temperature and shuts down the Test after installing the unit into either the GI-700 ZERO gas valve in the event of a severe downdraft of air or a CLEARANCE KIT or a vented noncombustible fireplace in blocked or dis
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7 LOG PLACEMENT TM PHAZER logs and charcoal embers, exclusive to Napo- leon Fireplaces, provide a unique and realistic glowing POSITIONING THE LOGS IMPROPERLY WILL CAUSE effect that is different in every installation. Take the time to FLAME IMPINGEMENT AND CARBONING. carefully position the charcoal embers for a maximum glow- ing effect. FIGURE 10 1. Place the front log onto the main burner, pushing it as CHARCOAL EMBERS close as possible to the burner ports without blocking/covering them. The l
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8 FLUSH GLASS FRONT KIT, GI-FF FLUSH LOUVRE KIT, GI-1L Attach the lower glass bracket. FIGURE 12a Seat the glass inside the bracket and using two screws attach the UPPER SIDE VIEW LOUVRE upper glass bracket, as shown. LOUVRE CLIP FLASHING SURROUND KITS, GI-900 / GI-909 Assemble the flashing and mount to the inside of the outer shell using 4 securing screws (supplied with the louvre kit). FIGURE 12b SECURING SCREW LOCATIONS LOWER GLASS BRACKET LOGO PLACEMENT FIGURE 14 FIGURE 13 UPPER LOUVRES 3 1
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9 FIGURE 17 ORNAMENTAL FLUSH INSETS, GI-OI Assemble the flashing and mount to the inside of the outer shell using 4 securing screws and spacers (supplied) as shown. Hook the ornamental inlays over the spacers. FIGURES 15 LOWER UPPER FIGURE 18 ORNAMENTAL BAY INSETS, GI-OI FIGURE 19 BAY GLASS FRONT, GI-BF With the bay chassis on a flat surface, insert the front glass (bottom first) and centred to the mitred edges of the chassis. RETAINER TAB Fit the bevelled edge of the each side glass piece tight
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10 OPERATION / MAINTENANCE OPERATING INSTRUCTIONS FRESH AIR DAMPER SYSTEM If your masonry fireplace is equipped with a fresh air inlet When lit for the first time, the stove will emit a slight odour in the floor of the firebrick chamber, the insert is able to for a few hours. This is a normal temporary condition take outside air directly into the unit through an opening in caused by the curing of the logs and the "burn-in" of inter- nal paints and lubricants used in the manufacturing proc- its b
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11 MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER 3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burn- BEFORE SERVICING THE FIREPLACE. ing properly. (right brick panel must be removed in order to CAUTION: Label all wires prior to disconnection when serv- facilitate burner removal) icing controls. Wiring errors can cause improper and dan- gerous operation. Verify proper operation after servicing. 4. Check to see that the pilo
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12 REPLACEMENTS Contact your dealer for questions concerning prices and When ordering replacement parts always give the following availability of replacement parts. Normally all parts can be information: ordered through your Napoleon dealer or distributor. 1. MODEL & SERIAL NUMBER OF FIREPLACE 2. INSTALLATION DATE OF FIREPLACE FOR FOR FOR FOR FOR WARRANTY WARRANTY WARRANTY WARRANTY WARRANTY REPL REPL REPL REPL REPLA A A A ACEMENT CEMENT CEMENT CEMENT CEMENT PPPPPAR AR AR AR ARTS TS TS TS
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13 W415-0171 / D / 01.06.04
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14 TROUBLE SHOOTING GUIDE BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED. SYMPTOM PROBLEM TEST SOLUTION Pilot goes out when the A - System is not correctly - purge the gas line with the glass door removed. gas knob is released. purged. B - Out of propane gas. - fill the tank and purge the gas line with the glass door removed. C - Pilot flame is not - turn up the pilot flame. large enough D - Pilot flame is not e
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15 SYMPTOM PROBLEM TEST SOLUTION Main burner goes out; A - Refer to "Main burner goes out; pilot stays on" pilot goes out. B - Chimney down-drafting - wait ten minutes. Shut off all exhaust fans in the house (ie: kitchen and bathrooms), furnace, and clothes dryer. Open windows and/or doors. Start fireplace and monitor its operation. Close doors and windows and start appliances as before; room is in negative pressure; increase fresh air supply. C - Chimney is blocked - check for chimney blockag
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16 W415-0171 / D / 01.06.04 Wolf Steel Fireplace Service History This fireplace must be serviced annually depending on usage. Service Technician Date Dealer Name Service Performed Special Concerns Name
